Light Weight Steel Structure Prefab Home with Ce Certification

• Customization: Available
• Material: Steel Structure
• Size: According to Customers′ Requirement
• Model NO.: KXD-PH1511
• Color Reference: Ral
• Member of Engineering Team: 20
• Quality Control: Daily
• Life Cycle: 30 Years
• Construction Period: 4 Weeks
• Customer Service: Aftersale Service
• Project Management: Turnkey Solution
• Engineering Tools: Autocad
• Usage: Warehouse
• Certification: ISO, CE, SGS
• Customized: Customized
• Warranty: 30 Year Limited Warranty
• Transport Package: Standard Packing for Exporting
• Specification: ISO, BV, SGS
• Trademark: KXD
• Origin: China
• HS Code: 94060000
• Production Capacity: 1000units/Year

Product Description

China prefabricated multi story steel frame structure residential construction,steel framed apartment,steel frame apartment building,is the application of steel frame work in the residential sector.Considering its advantages and huge perspective,steel frame work residential building will make more presence in the construction world.

Project Introduction:
Site:Peru
Designor&contractor:KXD
Size:10.3m*11.45*6.5m(2 floors)
Interior layout:2 apartments in total.
Ground floor:kitchen,dining room,small bathroom,living room
First floor:3 bedrooms+bathroom

Technical datas of Peru steel frame structure residential Building Construction
I.Main frame
The main frame includes the column and mezzanine girder/beam.The column is Q235, rectangular hollow section and mezzanine beam is Q235, hot-rolling H section steel.

II.Flooring system:

Decking floor	688 type,1mm
Mudguard sheet	2mm galvanized bending
Stud	φ16

The floor systems are covered:

• Composite beams and composite slabs with steel decking
• Long-span composite beams often with service openings
• Cellular composite beams with composite slabs and steel decking
• Integrated beams with precast concrete units
• Composite and non-composite beams with precast concrete units.

  

III.Wall panels

About the wall panel,we recommend the cement foam panel.

 

Advantages of structural steel system for the residential building:
Structural steel framing has long been recognized as a high-strength, dimensionally predictable, rapidly erected framing material.  The selection of a structural steel framing system for a multi-story residential project provides significant benefits to the project, including:

• Low floor-to-floor heights and maximized floor-to-ceiling heights using steel framing elements and thin-floor systems
• Flexible spaces thanks to column-free areas-ideal for amenities and a mixture of unit types (link to space utilization page)
• Enhanced framing quality through the use of  a long-lasting, durable, high-quality material fabricated off-site to tight tolerances (Quality page link)
• Adaptiveness, as a steel framing system is simpler to expand or remodel (Adaptability page link)
• Reduced foundation loads, column footprint and overall project costs thanks to steel's lightweight properties  (Comparison of other material link)
• Earlier building occupancy thanks to quick  erection, which reduces overall on-site construction, labor and associated time and costs  (link to Schedule page)

Structural steel framing systems are competitive with alternative framing materials -- with the "sweet spot" for buildings five stories and above. Explore the following Multifamily framing concepts to find the best solution for your next project.

PA house technical specification
No.	Sort	Name	Specification
1	Product Type	Degree of Standardization	custom-made product,design and manufacture according to clients requirement
2	Size	Length (m):	No limited, increase expansion joint when length more than 200m.
3		Width(m):	single span should be less than 12m, an arbitrary  width could make by union spans
4		Heigth(m):	single floor≤5m, two or three floors, average height ≤4m
5		Roof slope:	slope is 1:10~1:5
6		Floors:	less than 3 floors
7	Standard equipment	Ground channel	Galvanized steel panle compression, thickness is 0.8mm
8		Post	Inside post is steel square pipe,material is Q235,components surface make antirust process,and decorate with color steel compression parts.
9		Roof beam	roof truss consist of thin sharpe steel by welding,component surface make antirust process
10		Purlin	purlin is Ctype steel,material is Q235,components surface make antirust process.
11		Wall beam	wall beam is Ctype steel or square pipe,material is Q235,component surface make antirust process
12		Floor	made of floor master beam, secondary beam and floor surface plate(plywood)
13		wallboard	50~150mm thickness double surface color steel sandwich panel,white color
14		roof board	50~150mm thickness double surface color steel corrugated sandwich panel,blue or red color
15		door	color steel sandwich panel door,size:750mm*2000mm;
16		window	PVC sliding window, with steel screen.
17	Options	Ceiling	mineral wool acoustic panel,aluminium buckle panel,PVC ceiling
18		Elevation floor	Design based on local weather condition.
19		Canopy	color steel sheet or color steel sandwich panel canopy
20		door	compound wooden door,security door,aluminium alloy door
21		Electrical accessories	Supply plan,design and construction according to relevant national norms(220V,50Hz,with lamp, switches and multi-function sockets.)
22		Water plumbing accessories	Supply plan,design and construction according to relevant national norms
23		Sanitary ware	Supply according to customer needs
24		Furniture and electric appliance	Supply according to customer needs
25	Design technical data	Roof dead load	0.3KN/sqm
26		Roof live load	0.5KN/sqm
27		Floor dead load	0.5KN/sqm
28		Floor live load	2KN/sqm
29		Wind load	12degree,120km/h(strengthen the steel frame when the wind is bigger than this data)
30		Earthquake resistant intensity	8 degree
31		Used for temperature	Celsius: from -25 to+50 (change the design when the temperature is lower than Celsius -25)
32	Installation	Installation tools	electric drill, electric hammer,spanner,screwdriver,pulling rivet etc, house installation need electric power.
33		Installation efficiency	Four skilled labor one day can erect 40m2's house body
34	Transport	container	each 40ft container could load 130~150Sqm house body material

KXD's H Section Manufacturing Equipment and Process
Steel plate cutting→H section assembly→Automatic welding-H section strengthening→Assembly→Manual welding→Shot blasting-Painting→
Storage

I.Steel plate cutting
The H section  steel plate should be checked again by the factory and shall be applied under the condition of up to design and specified requirements after checking. Steel plate cutting should be aimed at quality guarantee and material saving. For each process like plate cutting,H type assembly, components assembly and pre-assembly should be carried out by profession setting-out worker precisely on processing surface and assembly sample plates.To guarantee the accuracy of the components'geometrical dimension,tolerance of form and position, angle and contact surface,inspection is necessary by inspector after setting out.In order to ensure the cutting quality,the surface of the ultra-thick plate is subjected to the surface carburizing hardness test before cutting.The CNC cutting equipment is preferred for cutting.The high purity 98.0% acrylic gas and 99.99% liquid oxygen gas are used to guarantee the smoothness and flatness of the cutting surface without notches and slags.The groove is cut by a special imported cutting machine.

Equipment name: Portable CNC Fire-cutting machine
Model No.: CNCDG-1530
Application feature: steel plate cutting(5-100mm plate cutting thickness), beveling of the edge.Advantageous in small equipment and easy-to-move. Mainly for cutting regular and irregular small components and beveling of the plate.

Equipment name:Straight flame cutting machine
Model No.:DZCG-4000A
Application feature:steel plate cutting(5-100mm plate cutting thickness),Y flange plate, web plate cutting, effective cutting width: 3200mm

Equipment name:CNC cutting machine
Model No.:CNC-4000C
Application feature:steel plate cutting(5-100mm plate cutting thickness),Y flange plate,web plate and irregular component cutting,effective cutting width: 3200mm

Equipment name: Radial drilling machine
Model No.:Z3050*16/1 
Application feature:Maximum drilling diameter φ50mm,Mainly for processing of component bolt-connection holes

Equipment name:Puncher machine
Model No.:JH21-400
Application feature:Maximum stamping pressure-400 ton,Mainly for plate punching, blanking, bending and shallow stretching

Equipment name:Shearing machine 
Model No.:Q11Y-25*2500 
Application feature:cutting width 2500mm and cutting thickness 3-25mm

II.H section steel assembly
The assembly process is set up on the imported H section production line.4 hydraulic positioning system press firmly against between the upper/lower flange and web plates in position. The adjust the parallelism of the flange plates and perpendicularity between flange and web plates and get them fixed after. The fixing welding should adopt C02 gas shielded welding.

Equipment name:H section steel assembly machine
Model No.:Z20B
Application feature:mainly for H type assembly u,flange width 150-800mm,web height 160-2000 mm

III.Automatic welding
The H section steel members will be hoisted into the gantry-type submerged arc automatic welding machine for welding.The welding process should be carried out in accordance with specified welding sequence and regulation parameters.Preheating, which uses the electrical heaters, is necessary for the ultra-thick plates of components.The set temperature shall be determined based on the specified one.Please see factory welding process documents for detail.

Equipment name: Gantry-type submerged arc automatic welding machine  
Model No.:LHA5ZB
Application feature:Mainly for assembly welding of H section steel whose maximum cross section up to 800mm×2000mm

IV.H section steel strengthening machine
H section steel strengthening process: Correction of flange flatness by using H section steel flange plate strengthening machine.Flame-correct the perpendicularity between the H section flange and web plate under special circumstances and then correct the side bending of the H section steel. The flame temperature should be controlled under the range of 600~800ºC.

Equipment name:H section steel strengthening machine  
Model No.:YTJ60B
Application feature:Mainly for correcting the deformation of I beam or H section steel flange plate during welding process,flange width 200-1000mm, flange thickness≤60mm, web height≥350mm

Equipment name:H section flange strengthening machine
Model No.: HYJ-800
Application feature:Mainly for correcting the deformation of I beam or H section steel flange plate during welding process,flange width 160-800mm,flange thickness≤40mm,web height≥160mm

V.Simulated assembly of component
1.Get familiar with component shop drawing and technical requirements.
2.The model components need to re-check by related department after making and finalizing of the model components and then to assemble.
3.Accurate mark-up
4.Inspect the component after first assembly.For multi-group components, pre-assembly for the first group and then batch assembly after qualified test.

VI.Manual welding

VII.Shot blasting
Equipment name:10-ramming heads shot blasting machine
Model No.:QH1525    
Application feature:Mainly for shot blasting of section steels including H section steel, welded members and steel plate,10 ramming head; Machine entry size:1500Í2500 and member at 1200Í2000 size could pass the machine at once; up to Sa2.5 Grade.

VIII.Painting
The surface of the members should be in even,flat, glossy and full painting without manifest of cracking, peeling and pin holing.The color and coating thickness should also meet design requirements.If there is no certain requirements,the following standards should be followed:thickness is 150μm indoor while 125μm outdoor.The allowable deviation is -25μm.The allowable deviation of dry paint film thickness for each-time painting
Two coats of primer:thickness being40±5μm; Two coats of finish paint:thickness being 60±5μm.

Equipment name:Airless sprayer     
Model No.:CPQ9CA
Application feature: Derived capacity:56 L/min,Air consumption:50~1200 L/min.Mainly for surface paint of structural members, Pressure ration: 32:1
 

Process, fabrication and quality control standard on welding groove/beveling of steel structure
1. Purpose
To ensure the welding quality, meeting up the technical requirements of welded members and improve the standardization of our fabrication, we specially formulate this regulation.
2. Application scope
This manual apply for the design, fabricate and inspection of groove joint in terms of manual arc welding, CO2 arch welding, mixed gas arch welding, submerged arc welding and electroslag welding.
3. Design of welding groove
3.1 Key points on design welding groove:
In order to obtain quality groove, it is necessary to choose appropriate form of groove. The option of groove mainly depends on the thickness of base metal, welding method and craftsmanship requirements.The followings are the factors we need to consider:

1. minimize the amount of filler metal
2. easy for beveling
3. in convenience for welding operation and slag removal
4. After welding stress and deformation should be as small as possible

3.2 Groove direction:
We will consider the following factors for the groove direction:
A)in favor of welding process and removing slag and leave enough space for welding process on the fusion face
B)minimize the times of flip-flop during welding
C)way of fit-up in actual welding

3.3. Regulation on groove direction of members:

3.3.1 Butt welding on H section rafter/column (when CJP-complete joint penetration and single side fusion is required)
1) When there is no welding backing, the groove orientation on flange plates should be same and falls on the direction in favor of welding on web plats(same rules apply for the PJP situation). Please refer to illustration 1

2)When there is welding backing, we require the groove direction being outward for the flange plates(opposite direction for web plates) and still falls on the direction in favor of welding on web plates. Please refer to illustration 2
3)Butt-welding on construction site:we require all the grooves should be bevelled on the upper rafter/column when it comes to bolt connection for web plates(see illustration 3). For the scenario of welding on web plates, please refer to the illustration 4.
3.3.2 Box column(groove on itself).See illustration 5
4. Welding groove form
4.1. Mark on form and size of welding joint groove:
Example: Shielded metal arch welding, complete joint penetration, butt welding, I shape groove, welding backing and single side weld would be marked MC-BI-BS1
4.2. For the mark of welding method and penetration type, please see the following chart 1.
Chart 1 Mark on welding method and penetration type

Mark	Welding method	Penetration type
MC	Shielded metal arch welding	CJP-complete joint penetration
MP		PJP-partial joint penetration
GC	Shielded arch welding Self-shielded arc welding	CJP-complete joint penetration
GP		PJP-partial joint penetration
SC	Submerged arc welding	CJP-complete joint penetration
SP		PJP-partial joint penetration
SL	Electroslag welding

 4.3. For the mark of single, double side welding and backing material type, please see the following chart 2
Chart 2 Single/double side welding and backing material type mark

Backing material type		Single/double side welding
Mark	Material	Mark	Single/double side welding
BS	Metal backing	1	Single side welding
BF	Other backing	2	Double side welding

4.4. Mark on each part size of groove, see chart 3.
Chart 3 Size mark on groove

Mark	Size of each part on groove
t	Thickness of welding plate(mm)
b	Groove root gap or gap between two members(mm)
h	Groove depth(mm)
p	Groove roof face(mm)
α	Groove angle(º)

Applicable Codes

LATEST INTERNATIONAL CODES COMPLIANCE
A. (GB50009-2012): Load code for the design of building structures
Loads on all buildings are applied in accordance with:
2012 edition of the Load code for the design of building structures

B. (MOHURD): Ministry of Housing and Urban-Rural Development of the People's Republic of  China

Manufacturing and Erection tolerances are applied as per:
GB50205-2001 edition Code for acceptance of construction quality of steel structures 

C.(MOHURD): Ministry of Housing and Urban-Rural Development of the People's Republic of  China Hot rolled sections and built up sections are designed in accordance with:
GB50017-2017 Code for design of steel structure

D. CISA - China Iron & Steel Association - Latest Edition
Cold formed members are designed in accordance with:
GB50018-2002 Technical code of cold-formed thin wall steel structures


E. (MOHURD): Ministry of Housing and Urban-Rural Development of the People's Republic of  China

Welding is applied in accordance with:
JGJ81-2002 Technical specification for Welding of steel structure of building

F. Surface treatments are applied in accordance with:
GB/T 8923.1 Preparation of steel substrates before application of paints and related products-Visual assessment of surface cleanliness-Part 1: Rust grades and preparation grade of uncoated steel substrates and of steel substrates after overall removal of previous coatings

STRICT DEFLECTION CRITERIA 
 

Deflection	Type of structural members		Deflection Limitation
Vertical Deflection	Portal frame rafter	Only support corrugated steel sheets roof and cold-formed section purlins	L/180
		If there is ceiling system	L/240
		If there is top running crane	L/400
	Mezzanine floor	Main beam	L/400
		Secondary beam	L/250
	Purlins	Only support corrugated steel sheets roof	L/150
		If there is ceiling system	L/240
	Corrugated roof steel sheet		L/150
Lateral Deflection	Wall panel		L/100
	Wind columns or wind truss structures		L/250
	Wall beam	Only support corrugated steel sheet wall	L/100
		Support masonry wall	L/180 and ≤50mm

   Material Specifications 

The material standards for which the building components have been designed as per specifications.

STANDARD MATERIAL SPECIFICATIONS

Material Specifications
No	Components		Specifications	Minimum yield strength		Applicable Design Code
1	Built -up (Plates)		GB/T1591-2008	Fy = 34.5 kN/cm^2		CISA - China Iron & Steel Association - Latest Edition
2	Hot Rolled	Angles	GB/T3274-2007	Fy = 23.5 kN/cm^2	CISA - China Iron & Steel Association - Latest Edition
		Beams	GB/T11263-2010	Fy = 23.5 kN/cm^2	CISA - China Iron & Steel Association - Latest Edition
3	Cold Form	Galvanized	GB/T 2518-2008	Fy = 45.0 kN/cm^2		CISA - China Iron & Steel Association - Latest Edition
4	Roof panel/Wall panel (Zinc)		GB/T12754-2006	Fy = 34.5 kN/cm^2		CISA - China Iron & Steel Association - Latest Edition
5	Roof panel/Wall panel (Alu)		GB/T12754-2006	Fy = 34.5 kN/cm^2		CISA - China Iron & Steel Association - Latest Edition
6	X-Bracing	Galvanized cable bracing	GB/T 700-2006	Fu = 157 kN/cm^2		CISA - China Iron & Steel Association - Latest Edition
7	Anchor bolts		GB/T 700-2006	Fu = 40.0 kN/cm^2		CISA - China Iron & Steel Association - Latest Edition
8	High strength Bolts		GB/T 1228-2006	Ft = 30.3 kN/cm^2 Fu = 72 to 83 kN/cm^2		CISA - China Iron & Steel Association - Latest Edition
9	Machine Bolts		GB/T 1228-2006	Ft = 13.8 kN/cm^2 Fu = 41.0 kN/cm^2		CISA - China Iron & Steel Association - Latest Edition