Steel construction modern factory building
Workshop in Algeria
Structure System: Light Steel Structure
Pre-Engineered Steel Building Kits for Industrial Application
Product Specification:Pre-engineered steel building kits for industrial commercial applications are a steel structures built over a structural concept of primary members, secondary members, roof and wall sheeting connected to each other and various other building components. These buildings can be provided with different structural and non-structural additions such as skylights, wall lights, turbo vents, ridge ventilators, louvers, roof monitors, doors & windows, trusses, mezzanine floors, fascias, canopies, crane systems, insulation etc., based on the customer's requirements. All the steel buildings are custom designed to be lighter in weight and high in strength. Thus steel building designs have become more flexible, durable and adaptable over the last four decades which has made steel one of the preferred materials for building construction.
PMB/PEB's are ideal for non-residential and wide-span low-rise buildings. Some of the key advantages of PMB/PEB include economical in cost, factory controlled quality, durability, longevity, flexibility in expansion, environmentally friendly, faster installation, etc.
Pre-engineered metal buildings are used for diverse applications such as factories, warehouses, showrooms, supermarkets, aircraft hangars, metro stations, offices, shopping malls, schools, hospitals, community buildings and many more.
As a leading PMB/PEB manufacturer, KXD provides the complete service of engineering, fabrication and erection thus ensuring better quality control at every stage of the process.
Pre-engineered metal buildings consists of following components:
- Primary Members / Main Frames
- Secondary Members / Cold Formed Members
- Roof & Wall Panels
- Accessories, Buyouts, Crane System, Mezzanine System, Insulation, etc.
- Sandwich Panels
PRIMARY MEMBERS / MAIN FRAMESPrimary members are the main load carrying and support members of a pre-engineered building. The main frame members include columns, rafters and other supporting members. The shape and size of these members vary based on the application and requirements. The frame is erected by bolting the end plates of connecting sections together. All the steel sections and welded plate members are designed in accordance with the applicable sections as per the latest international codes and standards such as GB and IS to meet all the customer specifications.
LEAN TO (L-TO)SPACE SAVER (SV)L CANOPY (L-CAN)BUTTERFLY CANOPY (T-CAN)SINGLE SLOPERIGID FRAME (RF)BEAM & COLUMN (BC-1)BEAM & COLUMN (BC-2)BEAM & COLUMN (BC-3)MULTI SPAN (MS)
CRANE BEAMSCrane Beams are support members for different type of cranes and allow for unobstructed movement of cranes along the building length. These crane beams are supported on the columns of a building.
Standard mezzanine system consists of profiled steel deck, mezzanine joists, built-up beams and intermediate support columns. Built-up beams span in lateral directions and mezzanine joists in longitudinal directions bolted to the top flange of beams. A concrete slab is cast on the steel deck as a finished surface. Steel checkered plates can also be used as top surface.
TRUSSESKXD Truss System is one of the company's most popular and highly economical products. It is a rigid structure, ideal for large span roof systems, multiple bay buildings and as mezzanine floor framing. These structures are individually designed to meet the specific requirements of each building and are fabricated utilizing high quality efficient fixtures. The system allows for easy erection as all connections are field bolted except for field splices on very large spans, no site welding is required.
There is possibility of significant reduction in clearances and building heights by running service pipes/ducts through the trusses. Foundation costs are also reduced due to fewer columns being required to support larger spans.
FASCIAS AND CANOPIES
KXD provides various types of fascias specially designed as per the customer's requirements. These can be either vertical, horizontal or with curved sheeting to enhance the architectural look of the building. Wall canopies at eaves, end wall, over doors and windows are also provided based on the requirement.
SECONDARY MEMBERS / COLD FORMED MEMBERSSecondary structural framing refers to purlins, girts, eave struts, wind bracing, flange bracing, base angles, clips and other miscellaneous structural parts.
Purlins, girts and eave struts are cold formed steel members which have a minimum yield strength of 345 MPa (50,000 psi) and will conform to the physical specifications of GB/ISO/CE or equivalent.
PURLINS & GIRTS
Purlins and girts are roll formed Z sections, 200 mm deep with 64 mm flanges shall have a 16 mm stiffening lip formed at 45˚ to the flange. They are supported on columns, rafters or building walls. They can be lapped and nested at the supports which creates a continuous beam configuration. They are placed on the roof and perimeter of the building. Hence they serve as a support to the roof sheeting and wall cladding.
C-Sections are 200 mm deep with a 100 mm flange. The flanges are perpendicular to the web and have a 24 mm stiffening lip.
Eave struts are 200 mm deep with a 104 mm wide top flange, a 118 mm wide bottom flange, both are formed parallel to the roof slope. Each flange has a 24 mm stiffener lip. These are located along the sidewall; at the intersection of the planes of the roof and wall. It is constructed from cold formed C-Section and is rolled to suit the roof slope. This member transmits longitudinal wind force on the end walls from roof brace rods to wall brace rods.
OPEN WEB JOISTS
These are long span load carrying trusses suitable for direct support of floors and roof decks in the buildings. The system consists of crimped angles welded to the top and bottom chords.
Cable bracing is made of extra high strength seven strand cable and can be designed to accommodate any length to ensure the stability of the building against forces in the longitudinal and lateral direction due to wind, cranes and earthquakes. It is made of a cable which is forged into a rod terminal and this arrangement is then fixed on a structure using a hill side washer, nut washer and a nut.
ROOF & WALL PANELS
KXD ROOF (KR) & KXD WALL (KW) (AVAILABLE IN ALL REGIONS)KXD standard steel panels are 0.3,0.4 0.5 mm or 0.6 mm thick and have a minimum yield strength of 345 MPa. Steel panels are hot dipped and galvanized with zinc or zinc-aluminium coating. Galvanized materials conform to GB for 275 grams per square meter according to GB.
KXD panels are prepared with a multilayered coating system to ensure long life and optimum coating adherence. The base material is pretreated, before applying a corrosion resistant primer and top coat. The combined thickness of the painted film is 25 microns on the front side and 12 microns on the reverse side.
KXD RIB / ROOF (KR) KXD Roof profile is strong and cost effective and was developed specifically for roofing applications. The bearing leg design permits easier installation and maintenance, supports thicker layers of insulation and allows easier curvature for a visually appealing finish.
Coverage Area:1000 mm
KXD WALL (KW)
KXD Wall is a cost effective, partially concealed fastener panel with a sculptured valley shape between the major ribs for a superior architectural look for external walls.
Coverage Area:1000 mm
Rib Depth:15 mm
KxD DECK KXD Deck Panels are used in high rise buildings, office buildings and mezzanine floors in industrial buildings and warehouses. These decks can be used as a permanent shuttering to support the wet concrete and help in creating composite slabs and floor beams. The continuous flange stiffeners and deep embossments increase the load carrying capacities. They provide for a stable and rigid working platform without any need of propping. These panels are roll formed from hot dip galvanized coils of 345 Mpa with thickness starting from 0.6 mm to 1.2 mm.
KIRBY STANDARD COLORS
Arctic White, Caribbean Blue, Desert Beige, Sun Gold, Autumn Green, Galvalume/AluZinc
INSULATED SANDWICH PANELS
The main purpose of insulating a building is to reduce the heat transfer coming through the ceilings and openings.Polyurethane Insulation
This is a panel manufactured by the press injection method to produce a polyurethane core between exterior steel facings. It can be used on the roof and wall as claddings.
Fiber Glass Insulation
This can be used on the roof or wall and can be retrofitted on existing buildings. The fiber glass insulation is fire safe and CFC free and does not emit toxic smoke. It is laminated to the top and bottom steel facings with special chemical glue hence completely filling the insulation cavity.
KXD Roof Insulated Panel (KRIP)
KXD Roof Insulated Panels (KRIP) is one of the premier roofing systems which uses the KXD Roof (KR) profile for a durable, low maintenance and weather-tight roofing system. The large panel size reduces the number of joints, and the high corrugation overlap joint reduced water leakage.
Kirby Wall Insulated Panel (KWIP)
KXD Wall Insulated Panels (KWIP) uses the KXD Wall (KW) cladding profile for a speedy and cost-efficient solution for external walls where higher insulation performance is required. This profile is most suitable to overshadow the fasteners. It can be applied as external walls for commercial and industrial applications.
Semi-transparent skylight belts, Ventilators, down pipe, outer gutter, etc
Paint or hot DIP galvanize!
Main steel frame without packing load in 40F HQ 40'OT, roof and wall panel load in 40'HQ!
We can supply all kinds of steel structures, steel bulding, metal building, modular house, steel frame for warehouse, workshop, garage etc, steel beams, other riveting and welding parts. We can also make and develop new parts according to customers' drawings and detailed dimensions.
If you need we design for you, pls supply us the following parameter together with detail size:
1. Live load on roof(KN/M2)
2. Windload or Wind speed(KM/H)
3. Snow load (KG/M2) if have
4. Earthquake load or Grade if have
5. Crane (if have)
Crane span, crane lift height, max lift capacity, max wheel pressure and min wheel pressure!
All the steel structure building are customized, pls feel free to contact us!
|ouse, workshop, garage etc, steel beams, other riveting and welding parts|
|2)We can also make and develop new parts according to customers' drawings and detailed dimensions|
|1)Size: MOQ is 100m2, width X length X eave height, roof slope|
|2)Type: Single slope, double slope, muti slope; Single span, double-span, Multi-span, single floor, double floors|
|3) Base: Cement and steel foundation bolts|
|4) Column and beam: Material Q345(S355JR)or Q235(S235JR) steel, all bolts connection! Straight cross-section or Variable cross-section|
|5) Bracing: X-type or V-type or other type bracing made from angle, round pipe, etc|
|6) C or z purlin: Size from C120~C320, Z100~Z200|
|7) Roof and wall panel: Single colorfull corrugated steel sheet0.326~0.8mm thick,(1150mm wide), or sandwich panel with EPS, ROCK WOOL, PU etc insulation thickness around 50mm~100mm|
|8)Accessories: Semi-transparent skylight belts, Ventilators, down pipe, Glavanized gutter, etc|
|9)Surface: Two lays of Anti-rust Painting|
|10) Packing: Main steel frame without packing load in 40'OT, roof and wall panel load in 40'HQ|
|Design Parameters||If you need we design for you, pls supply us the following parameter together with detail size|
|1)Live load on roof(KN/M2)|
|3)Snow load (KG/M2)|
|4)Earthquake load if have|
5) Demands for doors and windows
|6)Crane (if have) ,Crane span, crane lift height, max lift capacity, max wheel pressure and min wheelpressure!|