Demountable Prefab Emergency Assemble Steel Structure Housing

• Customization: Available
• Usage: Warehouse, Temporary Offices, Workshop
• Material: Steel Structure
• Model NO.: KXD-PH1532
• Certification: ISO
• Customized: Customized
• Wall and Roof Sandwich Panel: EPS/Rock Wool/Glass Wool/PU
• Size: According to Customers′ Requirement
• Main Steel Frame: Square Tube
• Window: PVC Frame
• Door: Steel Door
• Delivery Port: Qingdao Port
• Type: H-Section Steel
• Standard: GB
• Trademark: Carbon Structural Steel, KXD
• Forming: Hot-Rolled Steel
• Connection Form: Welded Connection
• Member: Steel Column
• Type of Steel For Building Structure: H-Section Steel
• Carbon Structural Steel: Q235
• Residential Wall Structure: Wallboard
• Application: Steel Workshop, Steel Structure Platform, Steel Fabricated House, Structural Roofing, Steel Walkway and Floor, Steel Structure Bridge
• Transport Package: Seaworthy Package
• Specification: SGS / ISO/BV
• Origin: China
• HS Code: 9406000090
• Production Capacity: 1000sets/Month

Product Description

Quick Construction Steel House with CE Certification (KXDCH10)House is a kind of environmental friendly, economical mobile house that used sandwich panels as wallboard, combined by standard module, and the structural steel members connected by bolts.

Prefab Steel  house is widely using in different industry: the temporary accommodation house for road, railway and building construction site, etc.Also can be as temporary office, meeting room , headquarters , public accommodation , and temporary store , school,  hospital , parking lots, show rooms, electric control house , gas station etc. 

II.Advantages of Prefabricated/Prefab House

1. Convenient to assemble and disassemble, can be used repeatedly.

2. Practical, good space utilization and high price performance.

3. Almost dry construction which is environmental friendly.

4. Light and reliable, the steel structure is strong and firm.

5. Long life span capacity which could be above 15 years.

6.Waterproof, fireproof, heatproof, windproof, soundproof 

It just need simple tools to assemble. Each worker can assemble 20~30 square meters every day. 6 worker can finish 300sqm prefab house in 2 days.

Beautiful decoration: The prefab house is beautiful and grace, have bright and bland color, flat and neat board, with good decoration effect.

III.Material List of Standard Prefab K House (1Floor)

No.	Component	Specification	Material thickness	Remark
I Main steel structure
1	Column	Double 8#C steel		Blue
2	Ground beam	8#C steel		black
3	A shape beam	80#C steel + 50x30   flat pipe		Iron red
4	Roof purlin	T steel
5	Ring beam	8#C steel		Blue
6	Canopy frame	8#C steel		Blue
7	Walkway frame support	8#C steel		Blue
8	Lateral bracing	angle steel		Blue
II Wall
1	External wall panel	EPS sandwich   panel or rock wood panel	50mm,75mm for your options	Grey white+ivory white
2	Inner partition panel	EPS sandwich   panel or rock wood panel	50mm,75mm for your options	Grey white
III Roofing
1	Roof panel	EPS sandwich  panel or rock wood panel	50mm,75mm for your options	Blue, red,ivory white,grey white
IV Door & window
1	Door	EPS sandwich   panel or rock wood panel door or steel door	880X2040mm	White
2	Window	Aluminum  sliding  window	Width1740×height 925mm

IV.Our Services

 

If You Need: prefabricated kit house; prefab kit house.steel structure homes.steel frame house

 

Only Need You To Provide Us:house area,how many floor and bedrooms,luxury or normally,or low cost configuation.

 

We Can Provide You:villa;bungalw;low cost house;granny flat;apartment etc.many style house turnkey solution from concept-design+cost estimation+detail+fabrication+supply/manufacture+Installation

V.Packaging & Shipping

 

prefabricated House's packing:well packed export quality package ,shipped by 40hq. 

VI.KXD's Prefab House Design Package
KXD'S 10-20 engineering team enables us one of distinguished quality that we could design and engineer modularized prefabricated house which shortens our potential buyers decision-making time and finalize the deal in the possbily quickest time

VII.Company Information

Qingdao KXD Steel Structure Co., Ltd. with registered capital of RMB 100 million, we are professionally engaged in steel structure design, manufacture and installation. We have exported to more than 30 countries, with more than 200, 000 tons.

Our strength & brief as below:
1. Founded in 2004, with 300, 000 SQM production area.

2. Products Scope:
Steel Structure for industrial and power fields, such as power plant, steel mill, solar industry, hydroelectric plant, petrochemical fields, oil and gas pipeline, etc.
Steel Structure for civil fields, like high-rise building, heavy/light steel structure, workshop& warehouse, etc.
Steel structure for poultry house: chicken house and  pig house.etc.
Prefabricated house and container house
EPS/ Glass wool /Rock wool sandwich panels
Mechanical components

3. China national high-tech company, with 120 engineers and 1260 staff in total.

4. Service cover design, manufacture and installation.

5. The strength of parent firm (Canada listed company with total asset 4 billion, 3600 employees).

6. Biggest steel structure manufacturer in northern China, with annual output 200, 000 tons.

7. Got national steel structure 1st grade qualification on production, construction and contract.

8. Got the China National Construction Steel Structure Gold Award for several project, which is the highest award in this felds.

9. Got ISO9000, ISO14000, ISO18000, China national well-known brand.

10. Exported to more than 30 countries, with more than 200, 000 tons.

PA house technical specification
No.	Sort	Name	Specification
1	Product Type	Degree of Standardization	custom-made product, design and manufacture according to clients requirement
2	Size	Length (m):	No limited, increase expansion joint when length more than 200m.
3		Width(m):	single span should be less than 12m, an arbitrary  width could make by union spans
4		Heigth(m):	single floor≤ 5m, two or three floors, average height ≤ 4m
5		Roof slope:	slope is 1: 10~1: 5
6		Floors:	less than 3 floors
7	Standard equipment	Ground channel	Galvanized steel panle compression, thickness is 0.8mm
8		Post	Inside post is steel square pipe, material is Q235, components surface make antirust process, and decorate with color steel compression parts.
9		Roof beam	roof truss consist of thin sharpe steel by welding, component surface make antirust process
10		Purlin	purlin is Ctype steel, material is Q235, components surface make antirust process.
11		Wall beam	wall beam is Ctype steel or square pipe, material is Q235, component surface make antirust process
12		Floor	made of floor master beam, secondary beam and floor surface plate(plywood)
13		wallboard	50~150mm thickness double surface color steel sandwich panel, white color
14		roof board	50~150mm thickness double surface color steel corrugated sandwich panel, blue or red color
15		door	color steel sandwich panel door, size: 750mm*2000mm;
16		window	PVC sliding window, with steel screen.
17	Options	Ceiling	mineral wool acoustic panel, aluminium buckle panel, PVC ceiling
18		Elevation floor	Design based on local weather condition.
19		Canopy	color steel sheet or color steel sandwich panel canopy
20		door	compound wooden door, security door, aluminium alloy door
21		Electrical accessories	Supply plan, design and construction according to relevant national norms(220V, 50Hz, with lamp, switches and multi-function sockets. )
22		Water plumbing accessories	Supply plan, design and construction according to relevant national norms
23		Sanitary ware	Supply according to customer needs
24		Furniture and electric appliance	Supply according to customer needs
25	Design technical data	Roof dead load	0.3KN/sqm
26		Roof live load	0.5KN/sqm
27		Floor dead load	0.5KN/sqm
28		Floor live load	2KN/sqm
29		Wind load	12degree, 120km/h(strengthen the steel frame when the wind is bigger than this data)
30		Earthquake resistant intensity	8 degree
31		Used for temperature	Celsius: from -25 to+50 (change the design when the temperature is lower than Celsius -25)
32	Installation	Installation tools	electric drill, electric hammer, spanner, screwdriver, pulling rivet etc, house installation need electric power.
33		Installation efficiency	Four skilled labor one day can erect 40m2' s house body
34	Transport	container	each 40ft container could load 130~150Sqm house body material

KXD's H Section Manufacturing Equipment and Process
Steel plate cutting→H section assembly→Automatic welding-H section strengthening→Assembly→Manual welding→Shot blasting-Painting→
Storage

I.Steel plate cutting
The H section  steel plate should be checked again by the factory and shall be applied under the condition of up to design and specified requirements after checking. Steel plate cutting should be aimed at quality guarantee and material saving. For each process like plate cutting,H type assembly, components assembly and pre-assembly should be carried out by profession setting-out worker precisely on processing surface and assembly sample plates.To guarantee the accuracy of the components'geometrical dimension,tolerance of form and position, angle and contact surface,inspection is necessary by inspector after setting out.In order to ensure the cutting quality,the surface of the ultra-thick plate is subjected to the surface carburizing hardness test before cutting.The CNC cutting equipment is preferred for cutting.The high purity 98.0% acrylic gas and 99.99% liquid oxygen gas are used to guarantee the smoothness and flatness of the cutting surface without notches and slags.The groove is cut by a special imported cutting machine.

Equipment name: Portable CNC Fire-cutting machine
Model No.: CNCDG-1530
Application feature: steel plate cutting(5-100mm plate cutting thickness), beveling of the edge.Advantageous in small equipment and easy-to-move. Mainly for cutting regular and irregular small components and beveling of the plate.

Equipment name:Straight flame cutting machine
Model No.:DZCG-4000A
Application feature:steel plate cutting(5-100mm plate cutting thickness),Y flange plate, web plate cutting, effective cutting width: 3200mm

Equipment name:CNC cutting machine
Model No.:CNC-4000C
Application feature:steel plate cutting(5-100mm plate cutting thickness),Y flange plate,web plate and irregular component cutting,effective cutting width: 3200mm

Equipment name: Radial drilling machine
Model No.:Z3050*16/1 
Application feature:Maximum drilling diameter φ50mm,Mainly for processing of component bolt-connection holes

Equipment name:Puncher machine
Model No.:JH21-400
Application feature:Maximum stamping pressure-400 ton,Mainly for plate punching, blanking, bending and shallow stretching

Equipment name:Shearing machine 
Model No.:Q11Y-25*2500 
Application feature:cutting width 2500mm and cutting thickness 3-25mm

II.H section steel assembly
The assembly process is set up on the imported H section production line.4 hydraulic positioning system press firmly against between the upper/lower flange and web plates in position. The adjust the parallelism of the flange plates and perpendicularity between flange and web plates and get them fixed after. The fixing welding should adopt C02 gas shielded welding.

Equipment name:H section steel assembly machine
Model No.:Z20B
Application feature:mainly for H type assembly u,flange width 150-800mm,web height 160-2000 mm

III.Automatic welding
The H section steel members will be hoisted into the gantry-type submerged arc automatic welding machine for welding.The welding process should be carried out in accordance with specified welding sequence and regulation parameters.Preheating, which uses the electrical heaters, is necessary for the ultra-thick plates of components.The set temperature shall be determined based on the specified one.Please see factory welding process documents for detail.

Equipment name: Gantry-type submerged arc automatic welding machine  
Model No.:LHA5ZB
Application feature:Mainly for assembly welding of H section steel whose maximum cross section up to 800mm×2000mm

IV.H section steel strengthening machine
H section steel strengthening process: Correction of flange flatness by using H section steel flange plate strengthening machine.Flame-correct the perpendicularity between the H section flange and web plate under special circumstances and then correct the side bending of the H section steel. The flame temperature should be controlled under the range of 600~800ºC.

Equipment name:H section steel strengthening machine  
Model No.:YTJ60B
Application feature:Mainly for correcting the deformation of I beam or H section steel flange plate during welding process,flange width 200-1000mm, flange thickness≤60mm, web height≥350mm

Equipment name:H section flange strengthening machine
Model No.: HYJ-800
Application feature:Mainly for correcting the deformation of I beam or H section steel flange plate during welding process,flange width 160-800mm,flange thickness≤40mm,web height≥160mm

V.Simulated assembly of component
1.Get familiar with component shop drawing and technical requirements.
2.The model components need to re-check by related department after making and finalizing of the model components and then to assemble.
3.Accurate mark-up
4.Inspect the component after first assembly.For multi-group components, pre-assembly for the first group and then batch assembly after qualified test.

VI.Manual welding

VII.Shot blasting
Equipment name:10-ramming heads shot blasting machine
Model No.:QH1525    
Application feature:Mainly for shot blasting of section steels including H section steel, welded members and steel plate,10 ramming head; Machine entry size:1500Í2500 and member at 1200Í2000 size could pass the machine at once; up to Sa2.5 Grade.

VIII.Painting
The surface of the members should be in even,flat, glossy and full painting without manifest of cracking, peeling and pin holing.The color and coating thickness should also meet design requirements.If there is no certain requirements,the following standards should be followed:thickness is 150μm indoor while 125μm outdoor.The allowable deviation is -25μm.The allowable deviation of dry paint film thickness for each-time painting
Two coats of primer:thickness being40±5μm; Two coats of finish paint:thickness being 60±5μm.

Equipment name:Airless sprayer     
Model No.:CPQ9CA
Application feature: Derived capacity:56 L/min,Air consumption:50~1200 L/min.Mainly for surface paint of structural members, Pressure ration: 32:1
 

Process, fabrication and quality control standard on welding groove/beveling of steel structure
1. Purpose
To ensure the welding quality, meeting up the technical requirements of welded members and improve the standardization of our fabrication, we specially formulate this regulation.
2. Application scope
This manual apply for the design, fabricate and inspection of groove joint in terms of manual arc welding, CO2 arch welding, mixed gas arch welding, submerged arc welding and electroslag welding.
3. Design of welding groove
3.1 Key points on design welding groove:
In order to obtain quality groove, it is necessary to choose appropriate form of groove. The option of groove mainly depends on the thickness of base metal, welding method and craftsmanship requirements.The followings are the factors we need to consider:

1. minimize the amount of filler metal
2. easy for beveling
3. in convenience for welding operation and slag removal
4. After welding stress and deformation should be as small as possible

3.2 Groove direction:
We will consider the following factors for the groove direction:
A)in favor of welding process and removing slag and leave enough space for welding process on the fusion face
B)minimize the times of flip-flop during welding
C)way of fit-up in actual welding

3.3. Regulation on groove direction of members:

3.3.1 Butt welding on H section rafter/column (when CJP-complete joint penetration and single side fusion is required)
1) When there is no welding backing, the groove orientation on flange plates should be same and falls on the direction in favor of welding on web plats(same rules apply for the PJP situation). Please refer to illustration 1

2)When there is welding backing, we require the groove direction being outward for the flange plates(opposite direction for web plates) and still falls on the direction in favor of welding on web plates. Please refer to illustration 2
3)Butt-welding on construction site:we require all the grooves should be bevelled on the upper rafter/column when it comes to bolt connection for web plates(see illustration 3). For the scenario of welding on web plates, please refer to the illustration 4.
3.3.2 Box column(groove on itself).See illustration 5
4. Welding groove form
4.1. Mark on form and size of welding joint groove:
Example: Shielded metal arch welding, complete joint penetration, butt welding, I shape groove, welding backing and single side weld would be marked MC-BI-BS1
4.2. For the mark of welding method and penetration type, please see the following chart 1.
Chart 1 Mark on welding method and penetration type

Mark	Welding method	Penetration type
MC	Shielded metal arch welding	CJP-complete joint penetration
MP		PJP-partial joint penetration
GC	Shielded arch welding Self-shielded arc welding	CJP-complete joint penetration
GP		PJP-partial joint penetration
SC	Submerged arc welding	CJP-complete joint penetration
SP		PJP-partial joint penetration
SL	Electroslag welding

 4.3. For the mark of single, double side welding and backing material type, please see the following chart 2
Chart 2 Single/double side welding and backing material type mark

Backing material type		Single/double side welding
Mark	Material	Mark	Single/double side welding
BS	Metal backing	1	Single side welding
BF	Other backing	2	Double side welding

4.4. Mark on each part size of groove, see chart 3.
Chart 3 Size mark on groove

Mark	Size of each part on groove
t	Thickness of welding plate(mm)
b	Groove root gap or gap between two members(mm)
h	Groove depth(mm)
p	Groove roof face(mm)
α	Groove angle(º)