Commercial Containerized House of Modular

• Customization: Available
• Material: Sandwich Panel
• Usage: Dormitories, Temporary Offices
• Model NO.: KXD-SSB1469
• Certification: ISO, CE, SGS, BV
• Customized: Customized
• Designing: Design The Bridge Professionally as Demanded
• Fabrication: All The Components Are Fabricated Accurately
• Size: According to Customers′ Requirement
• Engineering Team: 30
• Color Reference: Ral
• Customer Service: After Sale Service
• Quality Inspection: Daily
• Construction Period: 4 Weeks
• Type: H-Section Steel
• Standard: GB
• Trademark: Carbon Structural Steel, KXD
• Forming: Hot-Rolled Steel
• Connection Form: Welded Connection
• Member: Steel Column
• Type of Steel For Building Structure: H-Section Steel
• Carbon Structural Steel: Q235
• Residential Wall Structure: Wallboard
• Application: Steel Workshop, Steel Structure Platform, Steel Fabricated House, Structural Roofing, Steel Walkway and Floor, Steel Structure Bridge, Steel Warehouse
• Warranty: 30 Year Limited Warranty
• Transport Package: Seaworthy Package for Steel Structure Bridge
• Specification: SGS / ISO/BV
• Origin: China
• HS Code: 9406900090
• Production Capacity: 5000ton/Month

Product Description

Commercial Containerized House of Modular
1.Technical Data-Standard
 
Technical characteristics of containers type elements
(1)ISO standard dimensions of 20 feet STANDARD containers-optionally 10 up to 30 feet
(2)length=6.058 mm (optionally 3.048 - 9.100 mm)
width=2.438 mm (optionally 3.000 mm)
(3)exterior height=2.591 mm (optionally 2.791 mm or 3100 mm)
(4)inner height = 2.300 mm (optionally 2.500 mm or 2800 mm)
 
container construction difference
ZINCED metal profyles 3 mm connected with scres
 
container painting
(1)option: on customer wish in RAL color
(2)option: painted on customer wish in RAL color
 
container floor



 
container floor opening for forklift
(1)without forklift pockets
(2)option: with forklift pockets for containers up to 7.335 mm
(3)holes distance 1.506mm
 
container roof construction



 
container exterior wall and side panels
(1)50 mm poliurethane panel, externally micro-corrugated RAL 9002
internally smooth RAL 9010 (white)
(2)option: 60 mm mineral wool, both side plastificated in RAL 9002
(3)option: 60 mm mineral wool, both side plastificated in RAL 9002, internally enriched chipboard 100 WHITE010 (white)
(4)option: 80 mm poliurethane panel, both side plasticated steel plate RAL 9010 (white)
(5)option: 100 mm poliurethane panel, both side plasticated steel plate RAL 9010 (white)
(6)option: 100 mm mineral wool, both side plasticated steel plate RAL 9010 (white)
(7)option: 120 mm mineral wool, both side plasticated steel plate RAL 9010 (white)
 
container exterior and inner walls
PVC with polyurethane filling 40 mm, clear opening 79/202 cm
 
container windows and doors
(1)option: windows without shutters
(2)option: windows with shutters
 
container isolation, coefficient of thermal resistance
floor - U = 0,37 W / m2k
roof - U = 0,39 W /m2k
wall panels - U = 0,41 W /m2k
windows - U = 2,40 W / m2k
 
Individual KXD container modules
They are assembled in KXD factory production from KXD manufactured elements. They come to the market as finished product as residential or office space equipped with or without equipment. Individual container modules are used as a single objects as bungalows, dormitories, offices, warehouses, shops, workshops and a built MODULE for the construction of various shapes and purposes.
 
dimensions and weights

 
container location preparation

 
container handling and lifting

option: Forklift for lifting containers up to 7.3 m in lenght if container has forklift holes

container electric installations



 
container load
floor - 250 kg / m2
roof - 200 kg / m2
side (wind) - 90 kg / m2 in case of side wind object fixaction on the ground
 
2.Container House Applications
 
A.Office containers-Office containers and porta cabins manufacturer
Portable office containers and storage, living porta cabins manufacturer
Office containers are using as containers for construction engineers, workers and as modern prefabricated offices produced according to ISO and CE standards regardless of whether you prefer a ground floor space or more floors. Office container construction is flexible, modular and provides the possibility of extending or reducing office space at any time. KXD office containers are widely used as prefabricated buildings (modular construction) as kindergartens, schools, car showrooms, prefabricated clinics,  camps, kindergartens, etc ...
with standard built-in thermal insulation, we offer a choice of different thermal insulation according to the container location settings
Beside standard layout solutions, dimensions and configurations, KXD gives you the option of personalized production - custom made. Office containers are standardly equipped with PVC or ALU windows and doors, thermal insulation, wiring and illumination, sanitary facilities, showers, etc ...
 
office containers are widely used as prefabricated buildings for various purposes; schools, kindergartens, clinics, car showrooms ....
Containers for housing
Residential containers are available in various applications. They are produced as cottages, residential prefabricated buildings on several floors, prefabricated buildings for social category, etc. ... In the production of residential containers, we are installing high-quality materials that ensure long-term usage. Additionally we are offering different kinds of facade claddings such as coup facade, stone logs, wooden slats, etc
 
FLAT PACK office, residence and storage containers
Prefabricated office containers can be produced in FLAT PACK version to save transport costs to remote locations. KXD deliveries FLAT PACK office containers in Africa, Australia, Kazakhstan and around the world. System of containers in bulk (FLAT PACK) is an important fact when transporting a large number of office containers due to cost savings and favorable transportation.
 
wall panels can be easily modify or add panel partitions for separation of inner container space
FLAT PACK office container is not different from already prefabricated, assembled containers in KXD factories. Quick and easy assembly is done with standard tools according to the instructions and technical documentation. One truck can carry up to 10 FLAT PACK standard containers.
 
Personalized production of portable containers, custom made
KXD have long-time experiences and knowledge to offers engineering and personalized production - custom made office containers. Production of containers takes place in KXD factories at locations in Qingdao,China.
 
KXD has a wide product range which is offering possibility for different types of materials and equipment of third part manufacturers in order to complete the project requirements 100% - turnkey. The installation is done with a variety of machining; telescopic cranes, forklifts, self-propelled platform, etc ...
 
Containers are often used as:
 
office containers for structural surfaces or as multi-year temporary facility, office containers
containers for housing or housing container settlements, kindergartens, schools ...
storage containers
outpatient containers, permanent clinics, health centers ...
kitchen containers
mobile containers for restaurants, fast food, bars ...
Contact us for an offer that includes special concept, transport and assembly.
B.Storage Containers-storage portacabins, containers manufacturer
 
storage porta cabins, containers manufacturer
Modular storage containers are produced for a specific storage purpose, various commodities with and without the necessary insulation for the product storage specifications. Production takes place in accordance with ISO and CE standards regardless of whether you prefer a ground floor space or more floors. Construction of storage portac abins is flexible, modular and provides the possibility of extending or reducing the living space at any time.
 
Standard floor load of storage porta cabin is 250 kg / m2, while for heavier products or goods storage, KXD is calculating the static load of the steel structure according to a given requirements or purpose.
Storage containers are most and often used on construction sites for the storage of small and large tools and also for private use as a tool shed. In the production process of storage containers, standardly floor is made of waterproof plywood, while other types of materials such as anti-slip aluminum, mat, rubber, steel, etc ... install the application according to specification.
 
In the 25 years of production of various prefabricated buildings, we have designed and manufactured storage containers for specific purposes such as;
 
storage containers for technology and electronics
storage containers as chests and coolers
storage containers for flammable liquids, etc.
Personalized production storage containers
FLAT PACK storage containers
FLAT PACK storage porta cabin is not different from already prefabricated, assembled containers in KXD factories. Quick and easy assembly is done with standard tools according to the instructions and technical documentation. One truck can carry up to 10 FLAT PACK standard containers.
 
KXD with his rich experience and knowledge KNOW-HOW offers engineering and personalized production - custom-made storage porta cabins accordiong to preliminary design. Containers production takes place in KXD factories at locations in Pingdu,Qingdao,China.
 
C.Toilet ConAre you in search of producer of toilet and sanitary containers?
Sanitary containers are produced separately as self standing or combined with prefabricated buildings, office containers, storage containers, mobile homes etc. Toilet containers are used as containers for construction engineers and workers as well as a modern and flexible sanitary prefabricated buildings according to ISO and CE standards for beaches, concerts, public meetings, etc. Construction of sanitary containers as EUROSTANDARD is flexible and modular way which provides the possibility of extending or reducing sanitary space at any time.
 
With standard built-in thermal insulation, we offer a choice of different thermal insulation with respect to the location weather and climate characteristics
Regardless of the standard layout solutions, dimensions and configuration, KXD give the possibility of personalized production - custom made or individual project based production. The sanitary toilet containers standardly made with PVC windows and doors, thermal insulation, power supply wiring, showers, fully equipped toilet cubicle with sink, toilet, water tank, toilet paper holder, hooks for goods. During the process of producing sanitary containers, ceramic tiles are installed on the floor finish with other types materials such as corrugated sheet or rubber dependant on the application and specification.
 
We offer different types of facades such as the stone facade, imitation of stone, wooden slats, HPL, ornamental prints etc. It's all made according to the specification and application
Production of sanitary and toilet containers are determined by the location, ie, the estimated number of potential users. Location setting determines the number of toilet cubicles  for male or female and the number of showers, water heaters and other accessories. User space and WC cabins can be made standard or separately for males, females and people with disabilities. Our range of equipment is from standard water pipes to pipes made from stainless steel with self-cleaning toilet seat disinfectants.
 
KXD has a technical know-how in the production of sanitary containers as one of the world's leading manufacturers of automated selfcleaning public toilets in the cities, shopping malls, hotels, train stations, etc., which than means that it's fully personalized production of sanitary containers and objects with optimal favorable price.
 
KXD with it's well worth experience and KNOW-HOW offers design and personalisation of production - custom-made toilet modules. Production takes place in KXD factories at locations in Qingdao (presently 6 production facilities and halls).
 
KXD has a wide range of products which offer the possibility of different types of materials and equipment from other manufacturers in order to complete the requirements of the project (also as 'turnkey'). The installation is made with a variety of machining equipment; telescopic cranes, forklifts, self-propelled platform, etc.
 
Sanitary containers have application in various locations for various purposes;
sanitary containers for construction sites
sanitary containers with showers and WC user spaces
sanitary containers with separate WC user spaces: MEN / WOMEN / DISABLED PERSONS
sanitary containers according client wishes - custom made: materials, colors, equipment, etc...
Sanitary / toilet containers are made according to number of users. User space can be made as common or separated and men / woman / disabled persons. Our range of equipment is ranging from standard plumbing to stainless steel liners with self-cleaning toilet seat units.
 
sanitary containers are also part of modular buildings
KXD has great expertise in the field of sanitary containers. We are very well known manufacturer of automatic public toilets for cities, shopping malls, bus stations, airports, etc... so we will make you the best offer according to your needs.tainers-sanitary and WC containers
 
D.Modular Buildings-Modular buildings made of containers
KXD is specialized in manufacturing individual complex of containers / modular buildings. Containers / modules are assembled in SERIAL factory production from SERIAL manufactured elements. They come to the market as finished product as residential or office, sanitary / toilet, storage space equipped with or without equipment. Complex of containers / modular buildings its system usually used for building as kindergartens, schools, clinics, offices, sports, tourism and labor camps with all necessary facilities: accommodation spaces, bathrooms, playrooms, kitchens and restaurants up to churches. The facilities built with KXD construction system provide a very high standard of work or living. KXD in cooperation with the investors, designs buildings, products, installation of container modules, builds facilities and provides a complete service to investors up to finish. KXDsupply facilities and coordinates with other projects, deliver modules or elements, regardless of who delivers or mounts them.
 
KXD has designed, manufactured and delivered some 30000 prefabricated buildings for various purposes. 
individual layout
complex of containers / modular buildings layout is always different and depending of purpose which customer want to use. Layouts are always subject of consultation / collaboration with the customer! 
E.Flat Pack Containers-office and storage FLAT PACK containers
FLAT PACK containers
FLAT PACK containers are intended for use in distant locations are FLAT PACK containers in reduced transport dimensions. When compared to standard containers, FLAT PACK containers offer up to 4 times less transport space. The time for mountage on location (two persons ) is approximately 45 minutes.
 
FLAT PACK office / storage containers or FLAT PACK modular buildings for construction sites or as a multi-year temporary facility / office container are used for installations of big distances to save transport costs
Individual modules / complex modular offices
Individual modules as FLAT - PACK (packed container) come on the market where they are used as independent, individual or they are part of a system of modular building structures.Truck can handle up to 4 (or 8) containers in FLAT PACK containers.
 
Lifting by crane
Lifting by crane one by one, possible also with forklift with adequate construction, if container doesn't have forklift holes. Truck can handle up to 4 (or 8) containers in FLAT PACK. Each unit is 650 mm in height if wall panels are up to 100 mm. Each unit is 700 mm in height if container has also inner walls and doors (another room).
F.Accommodation Containers-Production of storage, office, residential containers and porta cabins
Production of storage, office, residential containers and portacabins
Residential containers are used as portacabins for construction engineers and workers dormitories and a modern prefabricated residential, dwellings manufactured according to ISO and CE standards regardless of whether you prefer a ground floor space or more floors. Construction of residential containers EUROSTANDARD is flexible, modular and provides the possibility of extending or reducing the living space at any time. EUROmodul living containers, prefabricated buildings (modular construction) are used as prefabricated houses, cottages, temporary living spaces, portacabin motels, container hotels, day-care centers, container labor camps, etc ...
 
Beside standard built-in thermal insulation, we are offering different choices of thermal insulation according to the lcontainer ocation setting
Regardless of the standard layout solutions, dimensions and configuration, EUROmodul provides the possibility of personalized production - custom made. Residential containers are standardly equipped with PVC or aluminum windows and doors, insulation, wiring and illumination, sanitary facilities, showers, etc ...
 
housing containers are widely used and are used as prefabricated buildings for various purposes; schools, day-care centers, labor camps, motels, hotels, prefabricated buildings for social category ....
Containers for housing
Residental containers are available in various applications. They are produced as cottages, residential prefabricated buildings on several floors, prefabricated buildings for social category, etc. ... In the production of residential containers, we are installing high-quality materials that ensure long-term usage. Additionally we are offering different kinds of facade claddings such as coup facade, stone logs, wooden slats, etc
 
FLAT PACK storage, office and accommodation containers
Prefabricated housing portacabins can bi produced in FLAT PACK version to save transport costs to remote locations. KXD deliveries FLAT PACK residential containers in Europe, Russia, Kazakhstan and around the world. System of containers in bulk (FLAT PACK) is an important fact when transporting a large number of accommodation portacabins due to cost savings and favorable transportation.
 
wall panels can be easily modify or add panel partitions for separation of inner container space
FLAT PACK housing container is not different from already prefabricated, assambled containers in kxd factories. Quick and easy assembly is done with standard tools according to the instructions and technical documentation. One truck can carry up to 10 FLAT PACK standard containers.
 
Personalized production of accommodation portacabins
kxd have long-time experiences and knowledge to offers engineering and personalized production - custom made accommodation containers. Production of containers takes place in KXD factories at locations in Croatia and Serbia.
 
KXD has a wide product range which is offering possibility for different types of materials and equipment of third part manufacturers in order to complete the project requirements 100% - turnkey. The installation is done with a variety of machining; telescopic cranes, forklifts, self-propelled platform, etc ...
 
Contact us for an offer that includes spatial kocenpt, transport and assembly.
 
3.WHY KXD CONTAINERS ARE THE BEST CHOICE FOR YOU?
Our knowledge and experience gained by annual production of up to 5000 containers and export to the Europe, Russia, the Middle East countries and Africa.
KXD is hand crafted manufacturer wich is specialised in engineering for CUSTOM MADE projects. Request your design, custom container layout, equipment, materials, etc... and we will advice you with our offer for best possible container complex layout and price.
In production of containers we use the most advanced zinced steel and thermal-insulating material (polyurethane foam, mineral wool, IPN, etc.) and materials of the façade by specific requirements of investors.
KXD containers have broad range of usage, mostly in construction and housing.
Office containers for construction sites or multi-year temporary facility/office container; housing single container or container housing settlements; kindergartens, schools, etc.; FLAT PACK containers for installation in remote locations; storage and warehouse containers; sanitary containers or public toilet facilities; ambulatory containers or permanent facilities clinics, health centers, etc.; kitchen containers for construction sites; specific containers for mobile or fixed telephony, radio links, transmitters, etc.; mobile containers for restaurants, fast food, bars, etc.
KXD container factory in Rijeka / Croatia is situated near sea port - harbour which is good logistic point for sea transport of different container types for World- wide destinations. Road transport in Rijeka is connecting West and South East Europe.
EUROmodul container factory in Belgrade / Serbia have export advantages of containers to Russia and South East Europe.
 

Seeking for a solution to your construction employee's official request?How about considering modular house?

For any construction enterprise,it is a common thing to deploy the installation workers to local construction site to fulfill their duties.However,the worker's safety and well-being must come first at any circumstances which is foundamentally provide them satified accommodation,catering and leasurement options at spare time.On the other hand,considering the high requirements of mobility and easy-to-assemble for the auxiliary house/building.modular house is definitely a reliable choice.

You may wonder what is exactly the define of a modular house system.To start with,Modular House is a term used to describe the use of factory-produced pre-engineered building units that are delivered to site in Modules. The modular units may form complete rooms, or parts of rooms.

Modular houses are generally made into six sided boxes constructed in a factory, then delivered to site and using a crane, the modules are set onto the building's foundation and joined together to make a single building. The modules can be placed side-by-side, end-to-end, or stacked, allowing a wide variety of configurations and styles in the building layout. 


Till now,you may get a little hint of what a modular house is.But the truth is there are still many things about modualr house to explore.So how about getting to read the following informations about KXD's unique modular house system?I'm sure that you will know deeper about the modular house system after reading the informations.

 

General

The modular unit or container is designed as a light solid construction consisting of floor and roof frames and corner profiles. The system enables compounding of individual containers in longitudinal and transverse directions without limits. It also enables compounding of containers in 2 floors in height (ground floor + first floor), or in 3 floors in height for warehousing of these containers (ground floor + 2 floor). Wainscots of the container are made of light insulation panels and offer pleasant climate in the interior due to their building and physical properties.
Dimensions and Tare (ISO Standard 1161)

1. External length 20'/ (inner length) 20′: 6.055m/(5.851m)
2. External width/ (inner width): 2.435m/(2.231m)
3. External height/inner height: 2.790m/(2.510m)
4. Tare: 1950 Kg
5. 

(1)Steel Framework

Material::cold formed steel profiles in a thickness of 3 to 4mm (bottom rails).
 
Surface working::shot blasting, epoxy ground coat in a thickness of 30 μm, final vinyl acrylic coat in a thickness of 60-70 μm.
 
Fittings:8 corner fittings (dimensions according to ISO standard 1161), rainwater pipe in the roof framework, plate thickness of 10mm excluding top corner fittings of the top kit of each bundle (20mm thickness)
 
Forklift openings:openings for fork-lift pockets in the floor framework, dim 88*250mm in a distance of 1700 mm

(2)Floor Composition

External wainscot:flat galvanized steel sheet metal in a thickness of 0.5mm.
 
Insulation filling: noncombustible mineral wool in a thickness of 100 mm among hollow steel transverse supports. Mineral wool density:50 Kg/m³
 
Steam blockade: PE foil in a thickness of 80 μm

 
Cement board:
CCA boards (Cellulose Fiber Cement Board, Autoclaved)
in a thickness of 18 mm Density: 1500Kg/ m³
 
Reaction to Fire Classification:A1 certified ISO EN 13501
 
PVC flooring covering in a thickness of 1.5mm
 
Permitted loading: 4 .5 KN/m2 or 6 KN/m2 (reinforced under-structure)
K value: 0.45 W/ m2K
 
R value (Thermal Resistance) = 2.2 m2K/W

(3)Ceiling Composition

(50mm sandwich mineral wool panel)
External wainscot: 1.6 mm thick corrugated "ISO" roof,CORTEN made,and shot blasted&painted.
Steam blockade:PE foil in a thickness of 80μm
Insulation filling:noncombustible mineral wool in a thickness of 50 mm among 30X50X2 mm steel square bars. Mineral wool density: 50 Kg/ m3
Ceiling made of 50 mm thick mineral wool sandwich panels screwed to the steel beams of the roof frame. Sandwich panel composition:
Meteor water outlet: 4 each of PVC rainwater pipes, diameter 50mm in corner pillars
K value: 0.45 W/ m²K
R value (Thermal Resistance) = 2.2 m²K/W
Galvanized and painted steel sheet metal on both sides. Steel thickness: 0.5mm, white color
 
Insulation filling: mineral wool in a thickness of 60mm, density 120 Kg/m3
 
Permitted loading (standard roof) : 2.1 KN/m2

(4)Facade Walls

Sandwich mineral wool
Side panels' width:1140mm; total panel thickness: 60mm.
Five panels fit into the long side and two panels fit into the short side of
container and they are fully interchangeable
Composition:
External wainscot:
Galvanized and painted steel sheet metal in a thickness of 0.5mm, white
color
Insulation filling:
Mineral wool in a thickness of 60mm
Inner wainscot:
Galvanized and painted steel sheet metal in a thickness of 0.5mm, white color.
Permitted loading: 100 kg/m²
Mineral wool density: 120 Kg/m³
K value: 0.71 W/ m2K
Fire rating: 36 minutes according to GB 12955-91 and 20 minutes according to BS 476

(5)Doors

External Aluminum door. Single fold, 40mm thick, made of:

1. a frame in pre painted aluminum
2. hot galvanized and pre painted steel sheets (inside and outside)
3. insulated with PL (polystyrene)
4. Net opening dimensions: 820 x 1985 mm; furnished with a handle lock with 3 keys.

Composition:

1. External frame: galvanized and painted steel profiles, thickness 0.7 mm
2. External and internal wainscot: galvanized and painted steel sheet metal in a
   thickness of 0.7mm.
3. Equipped with 3 hinges, lock and anti-burglary flange
4. Insulation filling: non-combustible mineral wool in a thickness of 50mm.
5. Mineral wool density: 60 Kg/m3

Windows
Made of PVC, white color, with dimensions 800 to 900 mm× 1100 to 1200mm,

1. glazed with double layer glass in a thickness of 4/15/4mm, with "tilt & swing"
2. Mechanism with aluminum made rolling shutters

(5)Electrical Installations

1. Standard: UK Specification
2. Voltage: 220 V, 50 Hz single phase
3. Network connections: suitable-connection plug/socket, 3-5 poles 32 A +, 220V ~ mounted on the top frame in upper corners of a shorter side wall
4. Inner distribution system: cables of suitable dimensions (6, 2.5, 1.5 mm2 for 220 voltage, flush-mounted.
5. Protection: protective current switch (40 A +/2E/4E-0,03A), automatic fuses (C-characteristics) of suitable power (6A, 10A, 16A, 20A)
6. Earthing: galvanized connector with a steel plate of dimensions 30x80mm welded on the bottom frame
7. Fittings:
8. Electric distribution box - 1×40A+/2E/4E-0.03A (protective current switch), 1×10A & 2×16A as standard lay out (automatic fuses)
9. Double fluorescent lights 2×36W 220V- 2 each Philips IP 65 rated
10. Option: "PRC" neon lights IP 65 rated
11. Low level flush-mounted illuminated double sockets 220 V/110 V - 3 each
12. Low level flush mounted illuminated double socket 220V/110V with double SUB port - 1 each
13. Flush-mounted switches 220 V/110 V - 1 each

(6)Possibilities of Container Mounting

1. On a flat solid surface (asphalt, concrete,)
2. On point foundations (concrete cubes, dimensions 30/30/30cm, 6 pc/20' container)
3. On band foundations (concrete band, 30cm wide, on the container circumference)
4. Certification: Dimensions, weight, payload and stacking are RINA certified. Certificates available for components.
5. Delivery: Containers can be delivered assembled or individually - in kits 648 mm high.4 kits can be bundled in packages 2591 mm high (ISO
   dimensions)
6. Remark: Rights to technical changes are reserved.

Technical characteristics of containers type elements

ISO standard dimensions of 20 feet EUROSTANDARD and STANDARD containers - optionally 10 up to 30 feet

lenght = 6.058 mm (optionally 3.048 - 9.100 mm)

width = 2.438 mm (optionally 3.000 mm)

exterior height = 2.591 mm (optionally 2.791 mm or 3100 mm)

inner height = 2.300 mm (optionally 2.500 mm or 2800 mm)

 

container construction difference

ZINCED metal profyles 3 mm connected with scres

container painting

option: on customer wish in RAL color

option: painted on customer wish in RAL color

container floor

container floor opening for forklift

without forklift pockets

option: with forklift pockets for containers up to 7.335 mm

holes distance 1.506mm

container roof construction

container exterior wall and side panels

50 mm poliurethane panel, externally microcorrugated RAL 9002

internally smooth RAL 9010 (white)

option: 60 mm mineral wool, bothside plastificated in RAL 9002

option: 60 mm mineral wool, bothside plastificated in RAL 9002, internally enriched chipboard 100 WHITE010 (white)

option: 80 mm poliurethane panel, bothside plasticated steel plate RAL 9010 (white)

option: 100 mm poliurethane panel, bothside plasticated steel plate RAL 9010 (white)

option: 100 mm mineral wool, bothside plasticated steel plate RAL 9010 (white)

option: 120 mm mineral wool, bothside plasticated steel plate RAL 9010 (white)

container exterior and inner walls

PVC with polyurethane filling 40 mm, clear opening 79/202 cm

 

container windows and doors

option: windows without shutters

option: windows with shutters

 

container isolation, coefficient of thermal resistance

floor - U = 0,37 W / m2k

roof - U = 0,39 W /m2k

wall panels - U = 0,41 W /m2k

windows - U = 2,40 W / m2k

KXD's H Section Manufacturing Equipment and Process
Steel plate cutting→H section assembly→Automatic welding-H section strengthening→Assembly→Manual welding→Shot blasting-Painting→
Storage

I.Steel plate cutting
The H section  steel plate should be checked again by the factory and shall be applied under the condition of up to design and specified requirements after checking. Steel plate cutting should be aimed at quality guarantee and material saving. For each process like plate cutting,H type assembly, components assembly and pre-assembly should be carried out by profession setting-out worker precisely on processing surface and assembly sample plates.To guarantee the accuracy of the components'geometrical dimension,tolerance of form and position, angle and contact surface,inspection is necessary by inspector after setting out.In order to ensure the cutting quality,the surface of the ultra-thick plate is subjected to the surface carburizing hardness test before cutting.The CNC cutting equipment is preferred for cutting.The high purity 98.0% acrylic gas and 99.99% liquid oxygen gas are used to guarantee the smoothness and flatness of the cutting surface without notches and slags.The groove is cut by a special imported cutting machine.

Equipment name: Portable CNC Fire-cutting machine
Model No.: CNCDG-1530
Application feature: steel plate cutting(5-100mm plate cutting thickness), beveling of the edge.Advantageous in small equipment and easy-to-move. Mainly for cutting regular and irregular small components and beveling of the plate.

Equipment name:Straight flame cutting machine
Model No.:DZCG-4000A
Application feature:steel plate cutting(5-100mm plate cutting thickness),Y flange plate, web plate cutting, effective cutting width: 3200mm

Equipment name:CNC cutting machine
Model No.:CNC-4000C
Application feature:steel plate cutting(5-100mm plate cutting thickness),Y flange plate,web plate and irregular component cutting,effective cutting width: 3200mm

Equipment name: Radial drilling machine
Model No.:Z3050*16/1 
Application feature:Maximum drilling diameter φ50mm,Mainly for processing of component bolt-connection holes

Equipment name:Puncher machine
Model No.:JH21-400
Application feature:Maximum stamping pressure-400 ton,Mainly for plate punching, blanking, bending and shallow stretching

Equipment name:Shearing machine 
Model No.:Q11Y-25*2500 
Application feature:cutting width 2500mm and cutting thickness 3-25mm

II.H section steel assembly
The assembly process is set up on the imported H section production line.4 hydraulic positioning system press firmly against between the upper/lower flange and web plates in position. The adjust the parallelism of the flange plates and perpendicularity between flange and web plates and get them fixed after. The fixing welding should adopt C02 gas shielded welding.

Equipment name:H section steel assembly machine
Model No.:Z20B
Application feature:mainly for H type assembly u,flange width 150-800mm,web height 160-2000 mm

III.Automatic welding
The H section steel members will be hoisted into the gantry-type submerged arc automatic welding machine for welding.The welding process should be carried out in accordance with specified welding sequence and regulation parameters.Preheating, which uses the electrical heaters, is necessary for the ultra-thick plates of components.The set temperature shall be determined based on the specified one.Please see factory welding process documents for detail.

Equipment name: Gantry-type submerged arc automatic welding machine  
Model No.:LHA5ZB
Application feature:Mainly for assembly welding of H section steel whose maximum cross section up to 800mm×2000mm

IV.H section steel strengthening machine
H section steel strengthening process: Correction of flange flatness by using H section steel flange plate strengthening machine.Flame-correct the perpendicularity between the H section flange and web plate under special circumstances and then correct the side bending of the H section steel. The flame temperature should be controlled under the range of 600~800ºC.

Equipment name:H section steel strengthening machine  
Model No.:YTJ60B
Application feature:Mainly for correcting the deformation of I beam or H section steel flange plate during welding process,flange width 200-1000mm, flange thickness≤60mm, web height≥350mm

Equipment name:H section flange strengthening machine
Model No.: HYJ-800
Application feature:Mainly for correcting the deformation of I beam or H section steel flange plate during welding process,flange width 160-800mm,flange thickness≤40mm,web height≥160mm

V.Simulated assembly of component
1.Get familiar with component shop drawing and technical requirements.
2.The model components need to re-check by related department after making and finalizing of the model components and then to assemble.
3.Accurate mark-up
4.Inspect the component after first assembly.For multi-group components, pre-assembly for the first group and then batch assembly after qualified test.

VI.Manual welding

VII.Shot blasting
Equipment name:10-ramming heads shot blasting machine
Model No.:QH1525    
Application feature:Mainly for shot blasting of section steels including H section steel, welded members and steel plate,10 ramming head; Machine entry size:1500Í2500 and member at 1200Í2000 size could pass the machine at once; up to Sa2.5 Grade.

VIII.Painting
The surface of the members should be in even,flat, glossy and full painting without manifest of cracking, peeling and pin holing.The color and coating thickness should also meet design requirements.If there is no certain requirements,the following standards should be followed:thickness is 150μm indoor while 125μm outdoor.The allowable deviation is -25μm.The allowable deviation of dry paint film thickness for each-time painting
Two coats of primer:thickness being40±5μm; Two coats of finish paint:thickness being 60±5μm.

Equipment name:Airless sprayer     
Model No.:CPQ9CA
Application feature: Derived capacity:56 L/min,Air consumption:50~1200 L/min.Mainly for surface paint of structural members, Pressure ration: 32:1
 

Process, fabrication and quality control standard on welding groove/beveling of steel structure
1. Purpose
To ensure the welding quality, meeting up the technical requirements of welded members and improve the standardization of our fabrication, we specially formulate this regulation.
2. Application scope
This manual apply for the design, fabricate and inspection of groove joint in terms of manual arc welding, CO2 arch welding, mixed gas arch welding, submerged arc welding and electroslag welding.
3. Design of welding groove
3.1 Key points on design welding groove:
In order to obtain quality groove, it is necessary to choose appropriate form of groove. The option of groove mainly depends on the thickness of base metal, welding method and craftsmanship requirements.The followings are the factors we need to consider:

1. minimize the amount of filler metal
2. easy for beveling
3. in convenience for welding operation and slag removal
4. After welding stress and deformation should be as small as possible

3.2 Groove direction:
We will consider the following factors for the groove direction:
A)in favor of welding process and removing slag and leave enough space for welding process on the fusion face
B)minimize the times of flip-flop during welding
C)way of fit-up in actual welding

3.3. Regulation on groove direction of members:

3.3.1 Butt welding on H section rafter/column (when CJP-complete joint penetration and single side fusion is required)
1) When there is no welding backing, the groove orientation on flange plates should be same and falls on the direction in favor of welding on web plats(same rules apply for the PJP situation). Please refer to illustration 1

2)When there is welding backing, we require the groove direction being outward for the flange plates(opposite direction for web plates) and still falls on the direction in favor of welding on web plates. Please refer to illustration 2
3)Butt-welding on construction site:we require all the grooves should be bevelled on the upper rafter/column when it comes to bolt connection for web plates(see illustration 3). For the scenario of welding on web plates, please refer to the illustration 4.
3.3.2 Box column(groove on itself).See illustration 5
4. Welding groove form
4.1. Mark on form and size of welding joint groove:
Example: Shielded metal arch welding, complete joint penetration, butt welding, I shape groove, welding backing and single side weld would be marked MC-BI-BS1
4.2. For the mark of welding method and penetration type, please see the following chart 1.
Chart 1 Mark on welding method and penetration type

Mark	Welding method	Penetration type
MC	Shielded metal arch welding	CJP-complete joint penetration
MP		PJP-partial joint penetration
GC	Shielded arch welding Self-shielded arc welding	CJP-complete joint penetration
GP		PJP-partial joint penetration
SC	Submerged arc welding	CJP-complete joint penetration
SP		PJP-partial joint penetration
SL	Electroslag welding

 4.3. For the mark of single, double side welding and backing material type, please see the following chart 2
Chart 2 Single/double side welding and backing material type mark

Backing material type		Single/double side welding
Mark	Material	Mark	Single/double side welding
BS	Metal backing	1	Single side welding
BF	Other backing	2	Double side welding

4.4. Mark on each part size of groove, see chart 3.
Chart 3 Size mark on groove

Mark	Size of each part on groove
t	Thickness of welding plate(mm)
b	Groove root gap or gap between two members(mm)
h	Groove depth(mm)
p	Groove roof face(mm)
α	Groove angle(º)