Prefab Light Guage Steel House for Residential Application (KXD-pH1506)

• Warranty: 30 Year Limited Warranty
• Material: Steel Structure
• Usage: Warehouse, Villa, Dormitories, Temporary Offices, Workshop
• Certification: ISO, SGS
• Customized: Customized
• Main Steel Frame Matarial: Square Tube Column, Z or C Purlin
• Model NO.: KXD-PH1506
• Size: According to Customers′ Requirement
• Wall and Roof Material: EPS/Rock Wool/Glass Wool/PU Sandwich Panel
• Grade: Q235B
• Connect Method: Welding or Bolt
• Window: Alumium Alloy Sliding
• Door: Security Steel Door
• Connect: Bolt
• Wall Coating: Real Stone Paint
• Delivery Port: Qingdao Port
• Transport Package: Standard Packing for Exporting
• Specification: ISO
• Trademark: KXD
• Origin: China
• HS Code: 9406000090
• Production Capacity: 1000units/Month

Product Description

Affordable housing,usually called prefabricated affordable home/house,is a kind of housing soluton that uses light structural steel as main frame,insulated panels for wall and roof cladding and bolted structure.Affordable housing has wide applications in temporary housing situation like construction labor camp,disaster relief area and lower income people considering its advantages of fast installation,cost-saving,sturdy structure and environtent friendly.

I.Affordable housing model design and plans

Affordable housing could be in various models whether in single story or multi-story,or different function rooms(bedroom,kitchen,living room,dining room,bathroom,storage room etc) based on the clients' requests.Many people may concern about the look of a affordable housing.But there could be different options for the affordable house look like coupled slope,hipped roof and even multi-slope roof.What's more,your affordable house could be even equipped with veranda,fences or posts.To sum up,a prefabricated affordable house could be in different forms just like a traditional brick or concrete house.


II.Components of a house.

The components of a affordable house mainly encompass the main frames,wall and roof panels,ceilings,doors and windows and other necessary accessories.

(1)MAIN FRAME

For a house that would be built up in less windy area,we could use the rectangle hollow section as structural column and beam.If the house would be built up in gale area,it is better that we use the H section steel.

About the surface treatment of the structural steel members,KXD provides anti-corrosive gray painted and galvanized.


(2)Wall and Roof Panel System
Prefabricated affordable houses adopt plug-in system which uses the U channel to accommodate the wall panel.For the roof,the panel could be directly fixed upon the roof structure by bolts.


About the wall and roof panel options,the most commonly used is sandwich panel which includes EPS,Fiberglas wool,Rockwool and PU.The thickness of sandwich panel is 50mm,75mm,100mm and 150mm.The followings are the differences of sandwich panel in the affordable houses:

A:EPS sandwich panel:EPS sandwich panel is commonly used for prefab house wall and roof(ceiling) panel.Considering its light density(8kg/m³,10kg/m³and 12kg/m³ options) and its non-fire proof property,EPS sandwich panel house is applicable for less windy area and the owner who has lower fire-proof requirements for the house. 

B:Fiberglass/Rock wool sandwich panel:Fiberglass or rock wool sandwich panel also could be used for the wall system and roof(ceiling) panel.With its fire-proof(rock wool has the highest level of fire-proof even better fiberglass wool),thermal insulation an higher density(60kg/m³)properties,the fiberglass or rock wool sandwich panel house could be used in gale weather area What's more,if the customer has specific request for fire-proof condition,fiberglass or rock wool would be a good option. 

C:PU sandwich panel has strong and stable structure itself and non-deformable ability due to its comprehensive higher density which could withstand >6.7KPa wind pressure and >400J impact strength.Hence PU panel for house has good wind uplift resistance capability. It is also ideal for gale or strong wind areas even in cyclone situation to use PU sandwich panel house.Like the EPS and fiberglass wool,PU panel also is used for house wall and roof(ceiling) panel.And PU panel is also fire-proof.

Besides the thermal insulated sandwich panel,KXD also provide the Cement foam and Stone Chip Coated Steel Roof Tiles.


EPS cement panel refers to a novelty in efficiency and lightweight panel reinforced with fiber cement or calcium silicate, and also filled with cement, polyethylene, ceramics, coal ashes as main material.This product can replace the red brick, brick Clay, hollow brick, mixed sandwich, gypsum blocks, perlite and perlite porous plate and other building materials, which is widely applicable in various types of wall building solutions, such as banks, offices, hospitals, schools, hotels etc. .
Regular Size:
Width: 610 mm
Thickness: 60 mm, 75 mm, 90 mm, 100 mm, 120 mm, 150 mm, 180 mm
Length: 2,270 mm, 3,000 mm (the length of the panel can be measured with the unlimited of 3,000 mm.)

Supporting installation materials cement foam panel:
(3)Ceilings,trim and other accessories.

For the ceiling,there is sandwich panel ceiling,gypsum board ceiling and PVC ceiling.Also our house is equipped with baseboards,trims and other accessories.

(4)Doors,windows and interior fittings

Doors

steel wood door

sandwich panel

security door

bathroom door

 

Interior fittins

ceramic tiles

toilet

wash basin

shower unit

Packing	Export standard package
MOQ	2 set
FOB price	Please contact for new price
Delivery time	Within 15  days after deposit received
FOB port	Qingdao
Payment terms	T/T,   L/C

 

No.	Sort	Name	Specification
1	Specification	length	No limited
2		Width	Less than 11m
3		Wall height	2600mm/2800mm
4		Clear height	2600mm/2800mm
5		Roof slope	15°
6	Standard accessory	Wall board	75mm thickness double color-steel sandwich panel with polystyrene foam inside. Heat Insulated coefficient is 0.041w/m.k. Heat transfer coefficient is 0.546w/ m².k.
7		False ceiling	75mm thickness double color-steel sandwich panel with polystyrene foam inside. Heat Insulated coefficient is 0.041w/m.k. Heat transfer coefficient is 0.546w/ m².k.
8		Roof board	color steel corrugated sheet, 0.5mm thickness
9		Outside door	Security door, single door with dimensions of 900*2100mm, furnished with a handle lock with 3keys. Doorframe is made of 1.2mm steel, and door is made of 0.7 mm steel, 90mm thick rock wool insulation foam.
10		Inside door	SIP, single door with dimensions of 750*2000mm, furnished with a cylinder lock with 3keys. Doorframe is made of aluminum, 50mm thick EPS insulation foam.
11		Window(W-1)	PVC, white color, with dimensions of 1200*1200mm, glazed with glass in a thickness of 5mm, two bay fixed, and two bay sliding, supplied with fly screen.
12		Window(W-2)	PVC, white color, with dimensions 500*500mm, glazed with glass in a thickness of 5mm, casement opening, supplied with fly screen.
13		Channel	Galvanized Steel Plain Sheet press moulding Material: Q235. Painted
14		Post	Square steel tube Material: Q235. Painted
15		Purline	Square steel tube Material: Q235. Painted
16		Roof truss	Square steel tube Material: Q235. Painted
17		Decoration and connection	color steel sheet, 0.5mm thickness
18	Option	Decorative floor	PVC, laminated or ceramic tile
19		Drainage system	Provided plan, design and construction
20		Electric system	Provided plan, design and construction
21	Technical parameter	Bearing load	30kg/m2
22		Wind pressure:	0.45KN/M2
23		Fire proof	B2 grade
24		Resistant temperature	-20 ºC to 50ºC

KXD's H Section Manufacturing Equipment and Process
Steel plate cutting→H section assembly→Automatic welding-H section strengthening→Assembly→Manual welding→Shot blasting-Painting→
Storage

I.Steel plate cutting
The H section  steel plate should be checked again by the factory and shall be applied under the condition of up to design and specified requirements after checking. Steel plate cutting should be aimed at quality guarantee and material saving. For each process like plate cutting,H type assembly, components assembly and pre-assembly should be carried out by profession setting-out worker precisely on processing surface and assembly sample plates.To guarantee the accuracy of the components'geometrical dimension,tolerance of form and position, angle and contact surface,inspection is necessary by inspector after setting out.In order to ensure the cutting quality,the surface of the ultra-thick plate is subjected to the surface carburizing hardness test before cutting.The CNC cutting equipment is preferred for cutting.The high purity 98.0% acrylic gas and 99.99% liquid oxygen gas are used to guarantee the smoothness and flatness of the cutting surface without notches and slags.The groove is cut by a special imported cutting machine.

Equipment name: Portable CNC Fire-cutting machine
Model No.: CNCDG-1530
Application feature: steel plate cutting(5-100mm plate cutting thickness), beveling of the edge.Advantageous in small equipment and easy-to-move. Mainly for cutting regular and irregular small components and beveling of the plate.

Equipment name:Straight flame cutting machine
Model No.:DZCG-4000A
Application feature:steel plate cutting(5-100mm plate cutting thickness),Y flange plate, web plate cutting, effective cutting width: 3200mm

Equipment name:CNC cutting machine
Model No.:CNC-4000C
Application feature:steel plate cutting(5-100mm plate cutting thickness),Y flange plate,web plate and irregular component cutting,effective cutting width: 3200mm

Equipment name: Radial drilling machine
Model No.:Z3050*16/1 
Application feature:Maximum drilling diameter φ50mm,Mainly for processing of component bolt-connection holes

Equipment name:Puncher machine
Model No.:JH21-400
Application feature:Maximum stamping pressure-400 ton,Mainly for plate punching, blanking, bending and shallow stretching

Equipment name:Shearing machine 
Model No.:Q11Y-25*2500 
Application feature:cutting width 2500mm and cutting thickness 3-25mm

II.H section steel assembly
The assembly process is set up on the imported H section production line.4 hydraulic positioning system press firmly against between the upper/lower flange and web plates in position. The adjust the parallelism of the flange plates and perpendicularity between flange and web plates and get them fixed after. The fixing welding should adopt C02 gas shielded welding.

Equipment name:H section steel assembly machine
Model No.:Z20B
Application feature:mainly for H type assembly u,flange width 150-800mm,web height 160-2000 mm

III.Automatic welding
The H section steel members will be hoisted into the gantry-type submerged arc automatic welding machine for welding.The welding process should be carried out in accordance with specified welding sequence and regulation parameters.Preheating, which uses the electrical heaters, is necessary for the ultra-thick plates of components.The set temperature shall be determined based on the specified one.Please see factory welding process documents for detail.

Equipment name: Gantry-type submerged arc automatic welding machine  
Model No.:LHA5ZB
Application feature:Mainly for assembly welding of H section steel whose maximum cross section up to 800mm×2000mm

IV.H section steel strengthening machine
H section steel strengthening process: Correction of flange flatness by using H section steel flange plate strengthening machine.Flame-correct the perpendicularity between the H section flange and web plate under special circumstances and then correct the side bending of the H section steel. The flame temperature should be controlled under the range of 600~800ºC.

Equipment name:H section steel strengthening machine  
Model No.:YTJ60B
Application feature:Mainly for correcting the deformation of I beam or H section steel flange plate during welding process,flange width 200-1000mm, flange thickness≤60mm, web height≥350mm

Equipment name:H section flange strengthening machine
Model No.: HYJ-800
Application feature:Mainly for correcting the deformation of I beam or H section steel flange plate during welding process,flange width 160-800mm,flange thickness≤40mm,web height≥160mm

V.Simulated assembly of component
1.Get familiar with component shop drawing and technical requirements.
2.The model components need to re-check by related department after making and finalizing of the model components and then to assemble.
3.Accurate mark-up
4.Inspect the component after first assembly.For multi-group components, pre-assembly for the first group and then batch assembly after qualified test.

VI.Manual welding

VII.Shot blasting
Equipment name:10-ramming heads shot blasting machine
Model No.:QH1525    
Application feature:Mainly for shot blasting of section steels including H section steel, welded members and steel plate,10 ramming head; Machine entry size:1500Í2500 and member at 1200Í2000 size could pass the machine at once; up to Sa2.5 Grade.

VIII.Painting
The surface of the members should be in even,flat, glossy and full painting without manifest of cracking, peeling and pin holing.The color and coating thickness should also meet design requirements.If there is no certain requirements,the following standards should be followed:thickness is 150μm indoor while 125μm outdoor.The allowable deviation is -25μm.The allowable deviation of dry paint film thickness for each-time painting
Two coats of primer:thickness being40±5μm; Two coats of finish paint:thickness being 60±5μm.

Equipment name:Airless sprayer     
Model No.:CPQ9CA
Application feature: Derived capacity:56 L/min,Air consumption:50~1200 L/min.Mainly for surface paint of structural members, Pressure ration: 32:1
 

Process, fabrication and quality control standard on welding groove/beveling of steel structure
1. Purpose
To ensure the welding quality, meeting up the technical requirements of welded members and improve the standardization of our fabrication, we specially formulate this regulation.
2. Application scope
This manual apply for the design, fabricate and inspection of groove joint in terms of manual arc welding, CO2 arch welding, mixed gas arch welding, submerged arc welding and electroslag welding.
3. Design of welding groove
3.1 Key points on design welding groove:
In order to obtain quality groove, it is necessary to choose appropriate form of groove. The option of groove mainly depends on the thickness of base metal, welding method and craftsmanship requirements.The followings are the factors we need to consider:

1. minimize the amount of filler metal
2. easy for beveling
3. in convenience for welding operation and slag removal
4. After welding stress and deformation should be as small as possible

3.2 Groove direction:
We will consider the following factors for the groove direction:
A)in favor of welding process and removing slag and leave enough space for welding process on the fusion face
B)minimize the times of flip-flop during welding
C)way of fit-up in actual welding

3.3. Regulation on groove direction of members:

3.3.1 Butt welding on H section rafter/column (when CJP-complete joint penetration and single side fusion is required)
1) When there is no welding backing, the groove orientation on flange plates should be same and falls on the direction in favor of welding on web plats(same rules apply for the PJP situation). Please refer to illustration 1

2)When there is welding backing, we require the groove direction being outward for the flange plates(opposite direction for web plates) and still falls on the direction in favor of welding on web plates. Please refer to illustration 2
3)Butt-welding on construction site:we require all the grooves should be bevelled on the upper rafter/column when it comes to bolt connection for web plates(see illustration 3). For the scenario of welding on web plates, please refer to the illustration 4.
3.3.2 Box column(groove on itself).See illustration 5
4. Welding groove form
4.1. Mark on form and size of welding joint groove:
Example: Shielded metal arch welding, complete joint penetration, butt welding, I shape groove, welding backing and single side weld would be marked MC-BI-BS1
4.2. For the mark of welding method and penetration type, please see the following chart 1.
Chart 1 Mark on welding method and penetration type

Mark	Welding method	Penetration type
MC	Shielded metal arch welding	CJP-complete joint penetration
MP		PJP-partial joint penetration
GC	Shielded arch welding Self-shielded arc welding	CJP-complete joint penetration
GP		PJP-partial joint penetration
SC	Submerged arc welding	CJP-complete joint penetration
SP		PJP-partial joint penetration
SL	Electroslag welding

 4.3. For the mark of single, double side welding and backing material type, please see the following chart 2
Chart 2 Single/double side welding and backing material type mark

Backing material type		Single/double side welding
Mark	Material	Mark	Single/double side welding
BS	Metal backing	1	Single side welding
BF	Other backing	2	Double side welding

4.4. Mark on each part size of groove, see chart 3.
Chart 3 Size mark on groove

Mark	Size of each part on groove
t	Thickness of welding plate(mm)
b	Groove root gap or gap between two members(mm)
h	Groove depth(mm)
p	Groove roof face(mm)
α	Groove angle(º)