• Multistory Decking Floor Steel Framed Apartment and Office Building (KXD-SSB1246)
  • Multistory Decking Floor Steel Framed Apartment and Office Building (KXD-SSB1246)
  • Multistory Decking Floor Steel Framed Apartment and Office Building (KXD-SSB1246)
  • Multistory Decking Floor Steel Framed Apartment and Office Building (KXD-SSB1246)
  • Multistory Decking Floor Steel Framed Apartment and Office Building (KXD-SSB1246)
  • Multistory Decking Floor Steel Framed Apartment and Office Building (KXD-SSB1246)

Multistory Decking Floor Steel Framed Apartment and Office Building (KXD-SSB1246)

Material: Steel Structure
Size: According to Customers′ Requirement
Color Reference: Ral
Member of Engineering Team: 20
Quality Control: Daily
Life Cycle: 50 Years
Customization:
Diamond Member Since 2013

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Manufacturer/Factory, Trading Company, Group Corporation

Basic Info.

Model NO.
KXD-SSB1246
Construction Period
60 Days
Customer Service
Aftersale Service
Project Management
Turnkey Solution
Engineering Tools
CAD
Usage
Warehouse, Villa, Dormitories, Temporary Offices, Workshop
Certification
ISO, SGS
Customized
Customized
Warranty
30 Year Limited Warranty
Transport Package
Seaworthy Package for Steel Structure Building
Specification
SGS / ISO/BV
Trademark
KXD
Origin
China
HS Code
9406000090
Production Capacity
2000t/Month

Product Description

Multistory Steel Apartment/Office Building (KXD-SSB1246)
Building Description
1.Columns
Columns in multi-storey steel frames are generally H sections, predominantly carrying axial load. When the stability of the structure is provided by cores, or discreet vertical bracing, the beams are generally designed as simply supported. The generally accepted design model is that nominally pinned connections produce nominal moments in the column, calculated by assuming that the beam
reaction  is  100 mm  from  the  face  of  the  column.  If  the  reactions  on   the
opposite side of the column are equal, there is no net moment. Columns on the perimeter of the structure will have an applied moment, due to the connection being on one side only. The design of columns is covered in detail in Multi-storey steel buildings. Part 4: Detailed design[6].
For preliminary design, it is appropriate to base the choice of column section  on axial load alone, but ensure that the column is only working at 90% of its capacity, to allow for the subsequent inclusion of the nominal moments.
 
 
Although small column sections may be preferred for architectural reasons, the practical issues of connections to the floor beams should be considered. It can be difficult and costly to provide connection into the minor axis of a very small column section.
For ease of construction, columns are usually erected in two, or sometimes three-storey sections (i.e. approximately 8 m to 12 m in length). Column sections are joined with splices, typically 300 mm to 600 mm above the floor level.
 
It is common to vary the column size within the height of the building, to make efficient use of the steelwork. Although it may be convenient to align the columns on a single centroidal axis, it may be preferable to maintain the same external face, so that all edge details, and supports for cladding, are similar.  The floor beams will be slightly different lengths, and the additional moment induced by offsetting the upper column section will need to be accounted for in design.
 
Typical splice details are shown in Figure 4.5, when a change in section has been accommodated by a division plate between the sections.
 
Multistory Decking Floor Steel Framed Apartment and Office Building (KXD-SSB1246)
Multistory Decking Floor Steel Framed Apartment and Office Building (KXD-SSB1246)


As we have discussed the structure side of a multi-story steel building,now it's time that we discuss about the wall and roof cladding and interior and exterior wall finish and decoration options:

For the panel,we have our latest foam panel,fiber cement panel.Gypsum board will be a good option for the partition wall.For the ceiling,gypsum,PVC or integrated ceiling are both OK.All these panel options are open to further decorative finish option.
 
Figure 4.5 Typical splice details with bearing plate
If there are restrictions on space, it is possible to use countersunk bolts in the plates, or if the column sections have the same internal profile, to use internal cover plates and countersunk bolts, as shown in Figure 4.6.
 
   
 
 
 
 
 
 

4.5.1 General arrangement of floors

 
 
 
Floors spanning onto the steel beams will normally be either precast concrete units, or composite floors. The supporting beams may be below the floor, with the floor bearing on the top flange (often known as "downstand" beams), or the beams may share the same zone with the floor construction, to reduce the overall depth of the zone. The available construction zone is often the determining factor when choosing a floor solution.
 
Beams within the floor zone are known as slim floor beams, or integrated beams. Beams may be non-composite, or composite. In composite construction shear connectors are welded to the top flange of the beam, transferring load to the concrete floor. Shear connectors are often welded on site to the top flange  of the beam which has been left unpainted, through the steel decking (known as "through-deck" welding). Despite extensive testing and research that demonstrates the adequacy of through-deck welding, some authorities prefer that the studs are welded off site, and the deck must therefore be single span, or must be punctured to fit over the shear connectors. Alternatively, shear connectors can be mechanically fixed (often shot fired) through the decking to the beam.
 
Precast concrete units may be used for low rise frames, but composite floors  are common in both low rise and high rise structures.
 
 
   
Table 4.2      Typical floor solutions
 

4.5.2 Composite beam arrangements

Composite beams support composite slabs, which span between the beams. For design of orthogonal grids, two generic beam arrangements may be considered:
  • Long span secondary beams, supported by shorter span primary beams (see Figure 4.7). In this case, the beam sizes can be selected so that the primary and secondary beams are of approximately equal depth.
· Long span primary beams, supporting shorter span secondary beams (see Figure 4.8). In this case, the primary beams are relatively deep.
 
Cellular beams are more efficient when used for long span secondary beams, whereas fabricated beams are more efficient for long span primary beams, where shear forces are higher. It is also possible to eliminate secondary   beams
 
 
 
by using long span composite slabs and primary beams directly attached to the columns.

 
 
Figure 4.7 Typical long span secondary beams (span of slab is indicated)
 
Figure 4.8 Typical long span primary beams and shorter span secondary
beams (span of slab is indicated)
Integrated beams are a special case in which beams span directly between columns and secondary beams are eliminated. These beams are generally used in square grids, as illustrated in Figure 4.9. The slab is supported by the bottom flange or extended bottom plate of the beam and may be in the form of a deep composite slab or a hollow core concrete slab.

 
Figure 4.9    Integrated beams or slim floor (span of slab is indicated)
 
The span range of various structural options in both steel and concrete are illustrated in Figure 4.10. Long span steel options generally provide for service integration for spans of over 12 m. Cellular beams and composite trusses are more efficient for long span secondary beams, whereas fabricated beams are often used for long span primary beams.
 
  Span (m)
6 8 10 13 16 20
Reinforced concrete flat slab            
Integrated beams and deep composite slab            
Integrated beams with precast slabs            
Composite beams and slab            
Fabricated beams with web openings            
Cellular composite beams                
       
Composite trusses            
 
Figure 4.10  Span range of various structural options
 
 
 
 
4.5.3 Features  of long span construction
Long span beams have gained in popularity in the commercial building   sector
because they offer the following benefits in design and construction:
· Internal columns are eliminated, leading to more flexible and efficient use  of internal space
 
· Services can be integrated within the depth of the structure, and so the floor-to-floor depth is not increased
· Fewer components are required (typically 30% fewer beams) leading to reduced construction and installation time
· Fire protection costs can be reduced due to the massivity (weight : exposed profile) of the longer span members
· For cellular beams, multiple circular ducts for services are cheaper than rectangular ducts
· Steelwork costs are not increased significantly, despite the longer spans
· Overall building costs are increased by a negligible amount (less than 1%).
 

4.5.4 Approximate steel quantities

For estimating purposes in the design of office buildings, representative weights of steel may be used for buildings of rectangular plan form. These quantities will increase significantly for non rectangular or tall buildings or for buildings with atria or complex façades.
 
The approximate quantities are presented in Table 4.3, and are expressed in terms of the total floor area of the building, and do not include steelwork used in the façade, atrium or roof.
 
 
   
Table 4.3 Approximate steel quantities for estimating purposes
 

4.6 Factors influencing structural arrangements

The construction programme will be a key concern in any project, and should be considered at the same time as considering the cost of structure, the  services, cladding and finishes. The structural scheme has a key influence on programme and cost, and structural solutions which can be erected safely, quickly to allow early access for the following trades.

 
 

4.6.1 Site conditions

Increasingly, structures are constructed on 'brownfield' sites, where earlier construction has left a permanent legacy. In city centres, a solution involving fewer, although more heavily loaded foundations are often preferred, which leads to longer spans for the super-structure.
 
A confined site can place particular constraints on the structural scheme, for example the physical size of the elements that can be delivered and erected. Access may demand that the steel is erected directly from a delivery lorry in  the road. This may prevent working at certain times in the day making the erection programme relatively inflexible. A mobile erection platform provides temporary storage and speeds up  the  installation  process,  as  shown  in  Figure 2.2.
 

4.6.2 Cranes

The number of cranes on a project will be dominated by:
· The site footprint - whether a sensible coverage of the building site can be achieved, including off-loading.
  • The size of the project - which dictates whether more than one crane is economic. In city centre projects, tower cranes are often located in a lift shaft or atrium.
· Use of additional mobile cranes - multi-storey structures are generally erected using a tower crane, which may be supplemented by mobile cranes for specific heavy lifting operations.
 
As an indication, an erection rate of between 20 and 30 pieces per day is a reasonable installation rate. With average weights of the components, this equates to approximately 10 to 12 tonnes of steel per day. There is therefore benefit in using fewer, long span beams. Where possible, prefabrication  reduces the number of items to be lifted, and increases erection rates.
 

4.6.3 Installation of composite floors

Composite floors comprise profiled steel decking, which is lifted onto the steelwork in bundles and usually man-handled into position. Safety nets are erected immediately after the steelwork and before the decking placement. Steelwork already erected at upper levels does not prevent decking being lifted and placed, although decking is usually placed as the steelwork is erected. Completed floors may be used as a safe working platform for subsequent erection of steelwork, and allow other works to proceed at lower levels, as shown in Figure 4.11. For this reason, the upper floor in any group of floors (usually three floor levels) is often concreted first.



Multistory Decking Floor Steel Framed Apartment and Office Building (KXD-SSB1246)

Our last concern would be the EIFS(EXTERNAL INSULATION FINISHING SYSTEM).Our suggestion would be the integrated insulated decoration panel because it has perfect thermal insulation performance with various pattern and color choices.
Multistory Decking Floor Steel Framed Apartment and Office Building (KXD-SSB1246)
You are so welcome to send us inquiries!
Opinions 1)We can supply all kinds of steel structures, steel building, metal building, modular house,   steel frame for warehouse, workshop, garage etc, steel beams, other riveting and welding parts
2)We can also make and develop new parts according to customers' drawings and detailed dimensions
Specifications
of
materials
1)Size: MOQ is 100m2, width X length X eave height, roof slope
2)Type: Single slope, double slope, muti slope; Single span, double-span, Multi-span, single floor, double floors
3) Base: Cement and steel foundation bolts
4) Column and beam: Material Q345(S355JR)or Q235(S235JR) steel, all bolts connection! Straight cross-section or Variable cross-section
5) Bracing: X-type or V-type or other type bracing made from angle, round pipe, etc
6) C or z purlin: Size from C120~C320, Z100~Z200
7) Roof and wall panel: Single colorfull corrugated steel sheet0.326~0.8mm thick,(1150mm wide), or sandwich panel with EPS, ROCK WOOL, PU etc insulation thickness around 50mm~100mm
8)Accessories: Semi-transparent skylight belts, Ventilators, down pipe, Glavanized gutter, etc
9)Surface: Two lays of Anti-rust Painting
10) Packing: Main steel frame without packing load in 40'OT, roof and wall panel load in 40'HQ
Design Parameters If you need we design for you, pls supply us the following parameter together with detail size
1)Live load on roof(KN/M2)
2)Wind speed(KM/H)
3)Snow load (KG/M2)
4)Earthquake load if have
5) Demands for doors and windows
6)Crane  (if have) ,Crane span, crane lift height, max lift capacity, max wheel pressure and min wheelpressure!
KXD's H Section Manufacturing Equipment and Process
Steel plate cutting→H section assembly→Automatic welding-H section strengthening→Assembly→Manual welding→Shot blasting-Painting→
Storage

I.Steel plate cutting
The H section  steel plate should be checked again by the factory and shall be applied under the condition of up to design and specified requirements after checking. Steel plate cutting should be aimed at quality guarantee and material saving. For each process like plate cutting,H type assembly, components assembly and pre-assembly should be carried out by profession setting-out worker precisely on processing surface and assembly sample plates.To guarantee the accuracy of the components'geometrical dimension,tolerance of form and position, angle and contact surface,inspection is necessary by inspector after setting out.In order to ensure the cutting quality,the surface of the ultra-thick plate is subjected to the surface carburizing hardness test before cutting.The CNC cutting equipment is preferred for cutting.The high purity 98.0% acrylic gas and 99.99% liquid oxygen gas are used to guarantee the smoothness and flatness of the cutting surface without notches and slags.The groove is cut by a special imported cutting machine.


Equipment name: Portable CNC Fire-cutting machine
Model No.: CNCDG-1530
Application feature: steel plate cutting(5-100mm plate cutting thickness), beveling of the edge.Advantageous in small equipment and easy-to-move. Mainly for cutting regular and irregular small components and beveling of the plate.

Equipment name:Straight flame cutting machine

Model No.:DZCG-4000A
Application feature:steel plate cutting(5-100mm plate cutting thickness),Y flange plate, web plate cutting, effective cutting width: 3200mm


Equipment name:CNC cutting machine
Model No.:CNC-4000C
Application feature:steel plate cutting(5-100mm plate cutting thickness),Y flange plate,web plate and irregular component cutting,effective cutting width: 3200mm

Equipment name: Radial drilling machine
Model No.:Z3050*16/1 
Application feature:Maximum drilling diameter φ50mm,Mainly for processing of component bolt-connection holes


Equipment name:Puncher machine
Model No.:JH21-400
Application feature:Maximum stamping pressure-400 ton,Mainly for plate punching, blanking, bending and shallow stretching


Equipment name:Shearing machine 
Model No.:Q11Y-25*2500 
Application feature:cutting width 2500mm and cutting thickness 3-25mm


II.H section steel assembly
The assembly process is set up on the imported H section production line.4 hydraulic positioning system press firmly against between the upper/lower flange and web plates in position. The adjust the parallelism of the flange plates and perpendicularity between flange and web plates and get them fixed after. The fixing welding should adopt C02 gas shielded welding.

Equipment name:H section steel assembly machine

Model No.:Z20B
Application feature:mainly for H type assembly u,flange width 150-800mm,web height 160-2000 mm

III.Automatic welding

The H section steel members will be hoisted into the gantry-type submerged arc automatic welding machine for welding.The welding process should be carried out in accordance with specified welding sequence and regulation parameters.Preheating, which uses the electrical heaters, is necessary for the ultra-thick plates of components.The set temperature shall be determined based on the specified one.Please see factory welding process documents for detail.


Equipment name: Gantry-type submerged arc automatic welding machine  
Model No.:LHA5ZB
Application feature:Mainly for assembly welding of H section steel whose maximum cross section up to 800mm×2000mm

IV.H section steel strengthening machine
H section steel strengthening process: Correction of flange flatness by using H section steel flange plate strengthening machine.Flame-correct the perpendicularity between the H section flange and web plate under special circumstances and then correct the side bending of the H section steel. The flame temperature should be controlled under the range of 600~800ºC.


Equipment name:H section steel strengthening machine  
Model No.:YTJ60B
Application feature:Mainly for correcting the deformation of I beam or H section steel flange plate during welding process,flange width 200-1000mm, flange thickness≤60mm, web height≥350mm


Equipment name:H section flange strengthening machine
Model No.: HYJ-800
Application feature:Mainly for correcting the deformation of I beam or H section steel flange plate during welding process,flange width 160-800mm,flange thickness≤40mm,web height≥160mm

V.Simulated assembly of component
1.Get familiar with component shop drawing and technical requirements.
2.The model components need to re-check by related department after making and finalizing of the model components and then to assemble.
3.Accurate mark-up
4.Inspect the component after first assembly.For multi-group components, pre-assembly for the first group and then batch assembly after qualified test.


VI.Manual welding

VII.Shot blasting

Equipment name:10-ramming heads shot blasting machine

Model No.:QH1525    
Application feature:Mainly for shot blasting of section steels including H section steel, welded members and steel plate,10 ramming head; Machine entry size:1500Í2500 and member at 1200Í2000 size could pass the machine at once; up to Sa2.5 Grade.


VIII.Painting
The surface of the members should be in even,flat, glossy and full painting without manifest of cracking, peeling and pin holing.The color and coating thickness should also meet design requirements.If there is no certain requirements,the following standards should be followed:thickness is 150μm indoor while 125μm outdoor.The allowable deviation is -25μm.The allowable deviation of dry paint film thickness for each-time painting
Two coats of primer:thickness being40±5μm; Two coats of finish paint:thickness being 60±5μm.


Equipment name:Airless sprayer     
Model No.:CPQ9CA
Application feature: Derived capacity:56 L/min,Air consumption:50~1200 L/min.Mainly for surface paint of structural members, Pressure ration: 32:1

 
Process, fabrication and quality control standard on welding groove/beveling of steel structure
1. Purpose
To ensure the welding quality, meeting up the technical requirements of welded members and improve the standardization of our fabrication, we specially formulate this regulation.
2. Application scope
This manual apply for the design, fabricate and inspection of groove joint in terms of manual arc welding, CO2 arch welding, mixed gas arch welding, submerged arc welding and electroslag welding.
3. Design of welding groove
3.1 Key points on design welding groove:
In order to obtain quality groove, it is necessary to choose appropriate form of groove. The option of groove mainly depends on the thickness of base metal, welding method and craftsmanship requirements.The followings are the factors we need to consider:
  1. minimize the amount of filler metal
  2. easy for beveling
  3. in convenience for welding operation and slag removal
  4. After welding stress and deformation should be as small as possible

3.2 Groove direction:
We will consider the following factors for the groove direction:
A)in favor of welding process and removing slag and leave enough space for welding process on the fusion face
B)minimize the times of flip-flop during welding
C)way of fit-up in actual welding

3.3. Regulation on groove direction of members:

3.3.1 Butt welding on H section rafter/column (when CJP-complete joint penetration and single side fusion is required)
1) When there is no welding backing, the groove orientation on flange plates should be same and falls on the direction in favor of welding on web plats(same rules apply for the PJP situation). Please refer to illustration 1
Multistory Decking Floor Steel Framed Apartment and Office Building (KXD-SSB1246)
2)When there is welding backing, we require the groove direction being outward for the flange plates(opposite direction for web plates) and still falls on the direction in favor of welding on web plates. Please refer to illustration 2
Multistory Decking Floor Steel Framed Apartment and Office Building (KXD-SSB1246)3)Butt-welding on construction site:we require all the grooves should be bevelled on the upper rafter/column when it comes to bolt connection for web plates(see illustration 3). For the scenario of welding on web plates, please refer to the illustration 4.
Multistory Decking Floor Steel Framed Apartment and Office Building (KXD-SSB1246)Multistory Decking Floor Steel Framed Apartment and Office Building (KXD-SSB1246)3.3.2 Box column(groove on itself).See illustration 5

Multistory Decking Floor Steel Framed Apartment and Office Building (KXD-SSB1246)4. Welding groove form
4.1. Mark on form and size of welding joint groove:
Multistory Decking Floor Steel Framed Apartment and Office Building (KXD-SSB1246)Example: Shielded metal arch welding, complete joint penetration, butt welding, I shape groove, welding backing and single side weld would be marked MC-BI-BS1
4.2. For the mark of welding method and penetration type, please see the following chart 1.
Chart 1 Mark on welding method and penetration type
Mark Welding method Penetration type
MC Shielded metal arch welding CJP-complete joint penetration
MP PJP-partial joint penetration
GC Shielded arch welding
Self-shielded arc welding
CJP-complete joint penetration
GP PJP-partial joint penetration
SC Submerged arc welding CJP-complete joint penetration
SP PJP-partial joint penetration
SL Electroslag welding  
 4.3. For the mark of single, double side welding and backing material type, please see the following chart 2
Chart 2 Single/double side welding and backing material type mark
Backing material type Single/double side welding
Mark Material Mark Single/double side welding
BS Metal backing 1 Single side welding
BF Other backing 2 Double side welding
4.4. Mark on each part size of groove, see chart 3.
Chart 3 Size mark on groove
Mark Size of each part on groove
t Thickness of welding plate(mm)
b Groove root gap or gap between two members(mm)
h Groove depth(mm)
p Groove roof face(mm)
α Groove angle(º)

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