Prefab Modular Steel Structure Construction with Ce Certification

• Warranty: 30-Year Limted Warranty
• Material: Steel Structure
• Usage: Dormitories, Temporary Offices
• Certification: ISO, CE
• Customized: Customized
• Size: Acoording to Customer′s Requirement
• Model NO.: KXD-SSW1615
• Color Reference: Ral
• Member of Engineering Team: 20-30
• Quality Control: Daily
• Life Cycle: 30 Years
• Construction Period: 4 Weeks
• Customer Service: Aftersale Service
• Project Management: Turnkey Solution
• Engineering Tool: CAD
• Transport Package: Standard Package for Steel Structure Warehouse
• Specification: SGS, ISO, BV
• Trademark: KXD
• Origin: Qingdao, China
• HS Code: 9406000090
• Production Capacity: 2000 Ton/Per Month

Product Description

Prefab Modular Construction with CE Certification
 
I.Quick Build
Prefabricated Modular Construction is a kind of environmental friendly, economical mobile house that used sandwich panels as wallboard, combined by standard module, and the structural steel members connected by bolts.
Prefab modular construction is widely using in different industry: the temporary accommodation house for road, railway and building construction site, etc.Also can be as temporary office, meeting room , headquarters , public accommodation , and temporary store , school,  hospital , parking lots, show rooms, electric control house , gas station etc. 


II.Advantages of Prefabricated modular construction
1. Convenient to assemble and disassemble, can be used repeatedly.
2. Practical, good space utilization and high price performance.
3. Almost dry construction which is environmental friendly.
4. Light and reliable, the steel structure is strong and firm.
5. Long life span capacity which could be above 15 years.
6.Waterproof, fireproof, heatproof, windproof, soundproof 

It just need simple tools to assemble. Each worker can assemble 20~30 square meters every day. 6 worker can finish 300sqm prefab house in 2 days.

Beautiful decoration: The prefab house is beautiful and grace, have bright and bland color, flat and neat board, with good decoration effect.

III.Material List of Standard Prefab Modular Construction (1Floor)

Project Introduction:
Site:Peru
Designor&contractor:KXD
Size:10.3m*11.45*6.5m(2 floors)
Interior layout:2 apartments in total.
Ground floor:kitchen,dining room,small bathroom,living room
First floor:3 bedrooms+bathroom

Technical datas of Peru steel frame structure residential Building Construction
I.Main frame
The main frame includes the column and mezzanine girder/beam.The column is Q235, rectangular hollow section and mezzanine beam is Q235, hot-rolling H section steel.

II.Flooring system:

Decking floor	688 type,1mm
Mudguard sheet	2mm galvanized bending
Stud	φ16

The floor systems are covered:

• Composite beams and composite slabs with steel decking
• Long-span composite beams often with service openings
• Cellular composite beams with composite slabs and steel decking
• Integrated beams with precast concrete units
• Composite and non-composite beams with precast concrete units.

  

III.Wall panels

About the wall panel,we recommend the cement foam panel.

 

Advantages of structural steel system for the residential building:
Structural steel framing has long been recognized as a high-strength, dimensionally predictable, rapidly erected framing material.  The selection of a structural steel framing system for a multi-story residential project provides significant benefits to the project, including:

• Low floor-to-floor heights and maximized floor-to-ceiling heights using steel framing elements and thin-floor systems
• Flexible spaces thanks to column-free areas-ideal for amenities and a mixture of unit types (link to space utilization page)
• Enhanced framing quality through the use of  a long-lasting, durable, high-quality material fabricated off-site to tight tolerances (Quality page link)
• Adaptiveness, as a steel framing system is simpler to expand or remodel (Adaptability page link)
• Reduced foundation loads, column footprint and overall project costs thanks to steel's lightweight properties  (Comparison of other material link)
• Earlier building occupancy thanks to quick  erection, which reduces overall on-site construction, labor and associated time and costs  (link to Schedule page)

Structural steel framing systems are competitive with alternative framing materials -- with the "sweet spot" for buildings five stories and above. Explore the following Multifamily framing concepts to find the best solution for your next project.

Specs charts

No.	Sort	Name	Specification
1	Specification	length	No limited
2		Width	Less than 11m
3		Wall height	2600mm/2800mm
4		Clear height	2600mm/2800mm
5		Roof slope	15°
6	Standard accessory	Wall board	75mm thickness double color-steel sandwich panel with polystyrene foam inside. Heat Insulated coefficient is 0.041w/m.k. Heat transfer coefficient is 0.546w/ m².k.
7		False ceiling	75mm thickness double color-steel sandwich panel with polystyrene foam inside. Heat Insulated coefficient is 0.041w/m.k. Heat transfer coefficient is 0.546w/ m².k.
8		Roof board	color steel corrugated sheet, 0.5mm thickness
9		Outside door	Security door, single door with dimensions of 900*2100mm, furnished with a handle lock with 3keys. Doorframe is made of 1.2mm steel, and door is made of 0.7 mm steel, 90mm thick rock wool insulation foam.
10		Inside door	SIP, single door with dimensions of 750*2000mm, furnished with a cylinder lock with 3keys. Doorframe is made of aluminum, 50mm thick EPS insulation foam.
11		Window(W-1)	PVC, white color, with dimensions of 1200*1200mm, glazed with glass in a thickness of 5mm, two bay fixed, and two bay sliding, supplied with fly screen.
12		Window(W-2)	PVC, white color, with dimensions 500*500mm, glazed with glass in a thickness of 5mm, casement opening, supplied with fly screen.
13		Channel	Galvanized Steel Plain Sheet press moulding Material: Q235. Painted
14		Post	Square steel tube Material: Q235. Painted
15		Purline	Square steel tube Material: Q235. Painted
16		Roof truss	Square steel tube Material: Q235. Painted
17		Decoration and connection	color steel sheet, 0.35mm thickness
18	Option	Decorative floor	PVC, laminated or ceramic tile
19		Drainage system	Provided plan, design and construction
20		Electric system	Provided plan, design and construction
21	Technical parameter	Bearing load	30kg/m2
22		Wind pressure:	0.45KN/M2
23		Fire proof	B2 grade
24		Resistant temperature	-20 ºC to 50ºC

 
More information Please contact me: Mr.Patrick

IV.Our Services
 
If You Need: prefabricated kit house; prefab kit house.steel structure homes.steel frame house
 
Only Need You To Provide Us:house area,how many floor and bedrooms,luxury or normally,or low cost configuation.
 
We Can Provide You:villa;bungalw;low cost house;granny flat;apartment etc.many style house turnkey solution from concept-design+cost estimation+detail+fabrication+supply/manufacture+Installation

V.Packaging & Shipping
 
prefabricated House's packing:well packed export quality package ,shipped by 40hq. 

VI.KXD's Prefab House Design Package
KXD'S 10-20 engineering team enables us one of distinguished quality that we could design and engineer modularized prefabricated house which shortens our potential buyers decision-making time and finalize the deal in the possbily quickest time

VII.Company Information
Qingdao KXD Steel Structure Co., Ltd. with registered capital of RMB 100 million, we are professionally engaged in steel structure design, manufacture and installation. We have exported to more than 30 countries, with more than 200, 000 tons.
Our strength & brief as below:
1. Founded in 2004, with 300, 000 SQM production area.
2. Products Scope:
Steel Structure for industrial and power fields, such as power plant, steel mill, solar industry, hydroelectric plant, petrochemical fields, oil and gas pipeline, etc.
Steel Structure for civil fields, like high-rise building, heavy/light steel structure, workshop& warehouse, etc.
Steel structure for poultry house: chicken house and  pig house.etc.
Prefabricated house and container house
EPS/ Glass wool /Rock wool sandwich panels
Mechanical components
3. China national high-tech company, with 120 engineers and 1260 staff in total.
4. Service cover design, manufacture and installation.
5. The strength of parent firm (Canada listed company with total asset 4 billion, 3600 employees).
6. Biggest steel structure manufacturer in northern China, with annual output 200, 000 tons.
7. Got national steel structure 1st grade qualification on production, construction and contract.
8. Got the China National Construction Steel Structure Gold Award for several project, which is the highest award in this felds.
9. Got ISO9000, ISO14000, ISO18000, China national well-known brand.
10. Exported to more than 30 countries, with more than 200, 000 tons.

 
Other features of prefab modular construction

1. Materials Cost

Construction and material costs for traditional structures are much more expensive than a prefabricated steel or metal buildings, and as a result, our products are more cost effective.

2. Quick Assembly

Pre-fabricated steel structures arrive at the construction site in ready-to-assemble sections. All you have to do is lay it out and bolt it together. As most kits arrive with all components included, they are simple to assemble and provide massive savings on labor and material costs.

3. Accurate Design

Metal and steel building templates are engineered, generated, and manufactured using computer technology. Measurements, fittings and all components are engineered and created with laser precision. With such accurate design, contractors can make more accurate project estimates and it virtually eliminates the extra cost of excessive materials and other unexpected expenses in the building process.

4. Highly Energy Efficient

Steel buildings are highly efficient by design. Using top-of-the-line insulation and construction materials, they are often the most energy efficient buildings on the market. Steel buildings are not affected by intense sunlight or extreme cold weather as steel doesn't warp in extreme weather the way wood and mortar buildings have a tendency to do, which leads to long-term energy efficiency.

5. Increased Safety

Designed to be strong and structurally sound, pre-engineered steel buildings can withstand severe weather conditions and reduce the risk of fire damage. This allows you to reap the long-term benefits of as the building will not succumb to natural weather patterns and provide more longevity to your investment. Increased safety can also lead to increased savings as many insurance companies offer discounts of around 40% to owners.

6. Improved Flexibility, Design and Portability

Prefab steel buildings are expandable and manufacturers are also very flexible and accommodating to design and engineer custom plans for your project, offering you more freedom in the design and layout of your building. In addition, you can simply add another section to the steel building if you need more space or disassemble the it and move it with you if you need to be in another location.

6. UpKeep Costs

Steel buildings also require less maintenance so the long term upkeep to keep it looking new is much less than traditional structures.

More details, pls feel free to contact me.

KXD's H Section Manufacturing Equipment and Process
Steel plate cutting→H section assembly→Automatic welding-H section strengthening→Assembly→Manual welding→Shot blasting-Painting→
Storage

I.Steel plate cutting
The H section  steel plate should be checked again by the factory and shall be applied under the condition of up to design and specified requirements after checking. Steel plate cutting should be aimed at quality guarantee and material saving. For each process like plate cutting,H type assembly, components assembly and pre-assembly should be carried out by profession setting-out worker precisely on processing surface and assembly sample plates.To guarantee the accuracy of the components'geometrical dimension,tolerance of form and position, angle and contact surface,inspection is necessary by inspector after setting out.In order to ensure the cutting quality,the surface of the ultra-thick plate is subjected to the surface carburizing hardness test before cutting.The CNC cutting equipment is preferred for cutting.The high purity 98.0% acrylic gas and 99.99% liquid oxygen gas are used to guarantee the smoothness and flatness of the cutting surface without notches and slags.The groove is cut by a special imported cutting machine.

Equipment name: Portable CNC Fire-cutting machine
Model No.: CNCDG-1530
Application feature: steel plate cutting(5-100mm plate cutting thickness), beveling of the edge.Advantageous in small equipment and easy-to-move. Mainly for cutting regular and irregular small components and beveling of the plate.

Equipment name:Straight flame cutting machine
Model No.:DZCG-4000A
Application feature:steel plate cutting(5-100mm plate cutting thickness),Y flange plate, web plate cutting, effective cutting width: 3200mm

Equipment name:CNC cutting machine
Model No.:CNC-4000C
Application feature:steel plate cutting(5-100mm plate cutting thickness),Y flange plate,web plate and irregular component cutting,effective cutting width: 3200mm

Equipment name: Radial drilling machine
Model No.:Z3050*16/1 
Application feature:Maximum drilling diameter φ50mm,Mainly for processing of component bolt-connection holes

Equipment name:Puncher machine
Model No.:JH21-400
Application feature:Maximum stamping pressure-400 ton,Mainly for plate punching, blanking, bending and shallow stretching

Equipment name:Shearing machine 
Model No.:Q11Y-25*2500 
Application feature:cutting width 2500mm and cutting thickness 3-25mm

II.H section steel assembly
The assembly process is set up on the imported H section production line.4 hydraulic positioning system press firmly against between the upper/lower flange and web plates in position. The adjust the parallelism of the flange plates and perpendicularity between flange and web plates and get them fixed after. The fixing welding should adopt C02 gas shielded welding.

Equipment name:H section steel assembly machine
Model No.:Z20B
Application feature:mainly for H type assembly u,flange width 150-800mm,web height 160-2000 mm

III.Automatic welding
The H section steel members will be hoisted into the gantry-type submerged arc automatic welding machine for welding.The welding process should be carried out in accordance with specified welding sequence and regulation parameters.Preheating, which uses the electrical heaters, is necessary for the ultra-thick plates of components.The set temperature shall be determined based on the specified one.Please see factory welding process documents for detail.

Equipment name: Gantry-type submerged arc automatic welding machine  
Model No.:LHA5ZB
Application feature:Mainly for assembly welding of H section steel whose maximum cross section up to 800mm×2000mm

IV.H section steel strengthening machine
H section steel strengthening process: Correction of flange flatness by using H section steel flange plate strengthening machine.Flame-correct the perpendicularity between the H section flange and web plate under special circumstances and then correct the side bending of the H section steel. The flame temperature should be controlled under the range of 600~800ºC.

Equipment name:H section steel strengthening machine  
Model No.:YTJ60B
Application feature:Mainly for correcting the deformation of I beam or H section steel flange plate during welding process,flange width 200-1000mm, flange thickness≤60mm, web height≥350mm

Equipment name:H section flange strengthening machine
Model No.: HYJ-800
Application feature:Mainly for correcting the deformation of I beam or H section steel flange plate during welding process,flange width 160-800mm,flange thickness≤40mm,web height≥160mm

V.Simulated assembly of component
1.Get familiar with component shop drawing and technical requirements.
2.The model components need to re-check by related department after making and finalizing of the model components and then to assemble.
3.Accurate mark-up
4.Inspect the component after first assembly.For multi-group components, pre-assembly for the first group and then batch assembly after qualified test.

VI.Manual welding

VII.Shot blasting
Equipment name:10-ramming heads shot blasting machine
Model No.:QH1525    
Application feature:Mainly for shot blasting of section steels including H section steel, welded members and steel plate,10 ramming head; Machine entry size:1500Í2500 and member at 1200Í2000 size could pass the machine at once; up to Sa2.5 Grade.

VIII.Painting
The surface of the members should be in even,flat, glossy and full painting without manifest of cracking, peeling and pin holing.The color and coating thickness should also meet design requirements.If there is no certain requirements,the following standards should be followed:thickness is 150μm indoor while 125μm outdoor.The allowable deviation is -25μm.The allowable deviation of dry paint film thickness for each-time painting
Two coats of primer:thickness being40±5μm; Two coats of finish paint:thickness being 60±5μm.

Equipment name:Airless sprayer     
Model No.:CPQ9CA
Application feature: Derived capacity:56 L/min,Air consumption:50~1200 L/min.Mainly for surface paint of structural members, Pressure ration: 32:1
 

Process, fabrication and quality control standard on welding groove/beveling of steel structure
1. Purpose
To ensure the welding quality, meeting up the technical requirements of welded members and improve the standardization of our fabrication, we specially formulate this regulation.
2. Application scope
This manual apply for the design, fabricate and inspection of groove joint in terms of manual arc welding, CO2 arch welding, mixed gas arch welding, submerged arc welding and electroslag welding.
3. Design of welding groove
3.1 Key points on design welding groove:
In order to obtain quality groove, it is necessary to choose appropriate form of groove. The option of groove mainly depends on the thickness of base metal, welding method and craftsmanship requirements.The followings are the factors we need to consider:

1. minimize the amount of filler metal
2. easy for beveling
3. in convenience for welding operation and slag removal
4. After welding stress and deformation should be as small as possible

3.2 Groove direction:
We will consider the following factors for the groove direction:
A)in favor of welding process and removing slag and leave enough space for welding process on the fusion face
B)minimize the times of flip-flop during welding
C)way of fit-up in actual welding

3.3. Regulation on groove direction of members:

3.3.1 Butt welding on H section rafter/column (when CJP-complete joint penetration and single side fusion is required)
1) When there is no welding backing, the groove orientation on flange plates should be same and falls on the direction in favor of welding on web plats(same rules apply for the PJP situation). Please refer to illustration 1

2)When there is welding backing, we require the groove direction being outward for the flange plates(opposite direction for web plates) and still falls on the direction in favor of welding on web plates. Please refer to illustration 2
3)Butt-welding on construction site:we require all the grooves should be bevelled on the upper rafter/column when it comes to bolt connection for web plates(see illustration 3). For the scenario of welding on web plates, please refer to the illustration 4.
3.3.2 Box column(groove on itself).See illustration 5
4. Welding groove form
4.1. Mark on form and size of welding joint groove:
Example: Shielded metal arch welding, complete joint penetration, butt welding, I shape groove, welding backing and single side weld would be marked MC-BI-BS1
4.2. For the mark of welding method and penetration type, please see the following chart 1.
Chart 1 Mark on welding method and penetration type

Mark	Welding method	Penetration type
MC	Shielded metal arch welding	CJP-complete joint penetration
MP		PJP-partial joint penetration
GC	Shielded arch welding Self-shielded arc welding	CJP-complete joint penetration
GP		PJP-partial joint penetration
SC	Submerged arc welding	CJP-complete joint penetration
SP		PJP-partial joint penetration
SL	Electroslag welding

 4.3. For the mark of single, double side welding and backing material type, please see the following chart 2
Chart 2 Single/double side welding and backing material type mark

Backing material type		Single/double side welding
Mark	Material	Mark	Single/double side welding
BS	Metal backing	1	Single side welding
BF	Other backing	2	Double side welding

4.4. Mark on each part size of groove, see chart 3.
Chart 3 Size mark on groove

Mark	Size of each part on groove
t	Thickness of welding plate(mm)
b	Groove root gap or gap between two members(mm)
h	Groove depth(mm)
p	Groove roof face(mm)
α	Groove angle(º)